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Exmark Advantage Series manual

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Table of contents for the manual

  • Page 1

    Date Purchased Engi ne Mode l No. and S pec. N o. Engi ne Serial No. (E/No ) Model No. Seria l No. The Serial No. plat e is located on the right side of the console. For ease of ordering and reference, we suggest that you record the information requested. Plac e Mode l No. A nd Ser ial N o. Label H ere (Inclu ded in Lite rature Pack ) or Fi ll in B[...]

  • Page 2

    -1- EXMARK PA RTS PLUS ® PROGRA M EFFECTIVE DATE: September 1, 19 95 Program If your Ex mark dealer does not have the Exmark part in stock, Exmark w ill get th e parts to th e dealer the nex t business day or the part w ill be FREE* Guaranteed !! How the Program W orks 1. If dealer does not have part in stock for a "dow n" unit at the ti[...]

  • Page 3

    -2- READ OPERATOR’S MANUAL BEFORE OPERA TING OR SER VICIN G EX M ARK EQUIP MENT. TA BLE OF CONT ENTS Description Page Decal Gr oup ................................................................... 21-22 Electrical Di agr ams ........................................................ 25- 26 Electrical Group s ......................................[...]

  • Page 4

    52” DECK GROUP -3- Item Part No . Descr ipt ion Qty. 1 103-3183 Asm, Deck (109-5775-01) W/Decals ..... . 1 2 3256-24 W asher, 3/8 SAE ..... ..... .... ..... .... ..... .... ... 3 3  103-2794 Sheave, Blade Drive ...... .... ..... .... ..... .... .. 3 4 1-513208 Washer, Spring Disk .... .... .... ..... .... ..... .... 1 5 1-303334 W asher, 5/16 [...]

  • Page 5

    52” DECK GROUP -4-[...]

  • Page 6

    60” DECK GROUP -5- Item Part No . Descr ipt ion Qty. 1 103-3184 Asm, Deck (109-4081-01) W /Decals .. .... 1 2 3217-46 Nut, Hex 3/4-16 Heavy .... .... ..... .... ..... .... . 3 3 3256-24 W asher, 3/8 SAE .. .... ..... .... ..... .... ..... .... .. 3 4 1-513208 Washer, Spring Disk .... .... .... ..... .... ..... .... 1 5 1-303334 W asher, 5/16 Spri[...]

  • Page 7

    60” DECK GROUP -6-[...]

  • Page 8

    72” DECK GROUP -7- Item Part No . Descr ipt ion Qty. 1 1-643052 Belt, Blade Drive 72” . ..... .... ..... .... ..... .... .. 1 2 1-323385 Knob, Belt Shield ... ..... .... ..... ..... .... ..... .... 6 3 1-643076-01 Shield, Belt 72” RH (Shown) ... ..... .... ..... . 1 1-643075-01 Shield, Belt 72” LH .. ..... .... ..... ..... .... ..... ... 1 [...]

  • Page 9

    72” DECK GROUP -8-[...]

  • Page 10

    FRONT FRAME GR OUP -9- Item Part No . Descr ipt ion Qty. 1 V 103-5473 Asm, Front Frame, 52” ... ..... ..... ..... .... ..... 1 V 103-5474 Asm, Front Frame, 60” ... ..... ..... ..... .... ..... 1 V 103-5475 Asm, Front Frame, 72” ... ..... ..... ..... .... ..... 1 2 302-19 Zerk, 1/4-28 S traight .. .... ..... ..... .... ..... ..... 5 3 109-1903[...]

  • Page 11

    FRONT FRAME GR OUP -10-[...]

  • Page 12

    MAINFRAME GROU P -11- Item Part No . Descr ipt ion Qty. 1 1-643255 Track, Seat (4” Adjustable). ..... ..... .... ..... . 1 103-8386 Spring, S eat Rail ... ..... .... ..... .... ..... .... ..... . 1 2 O 103-3524 Seat .. ..................................................... 1 3 1-543401 Spac er, Seat Track . ..... ..... .... ..... ..... .... ... 2 [...]

  • Page 13

    MAINFRAME GROU P -12-[...]

  • Page 14

    FUEL GROUP -13- Item Part No . Descr ipt ion Qty. 1 1-303077 Clamp, Fuel Line ..... .... ..... ..... .... ..... ..... ... 12 2  Kohler Part No. 2405010 Fuel Filter .... ..... ..... .... 1 Kawasaki Part No. 49019-7001 Fuel Filter .. ..... ..... . 1 3 103-0304 Hose, Fuel Line 2 1/2” ... .... ..... ..... .... ..... .. 2 4 1-303335 Plast ic Tie (L[...]

  • Page 15

    PARK BRAKE GRO UP -14- Item Part No . Descr ipt ion Qty. 1 1-513140 Bushing ... .... ..... .... ..... .... ..... ..... .... ..... .... .. 2 2 1-633454 Spring, Brake Rod .... .... ..... .... ..... ..... .... ... 2 3 1-633477 Rod, Brake .... ..... .... ..... .... ..... ..... .... ..... .... 3 4 1-634500 Lever (1-632489-03)W/Gri p . .... ..... .... ..[...]

  • Page 16

    MOTION CONTROL GROUP -15- Item Part No . Descr ipt ion Qty. 1 1-303105 Yoke . ..................................................... 2 2 98-5975 W asher, Disc Spring 3/8... .... .... ..... .... ..... 4 3 109-2339 Damper . ..... .... ..... .... ..... ..... .... ..... .... ..... ... 2 4 1-543017 Ball Joint (RH) .. .... ..... .... ..... .... ..... ....[...]

  • Page 17

    ENGINE DECK GRO UP – ALL UNITS -16- Item Part No . Descr ipt ion Qty. 1 98-5975 W asher, Spring Disc 3/8.... ..... .... ..... .... ... 1 2 302-40 Zerk, 1/4-20 (90º) ... ..... .... ..... .... ..... .... ..... 1 3 103-5677 Spacer .... ..... .... ..... ..... .... ..... ..... .... ..... ..... 1 4 103-8599 Spring .....................................[...]

  • Page 18

    ENGINE DECK GRO UP – (cont.) -17- Item Part No . Descr ipt ion Qty. 1 1-603610 W asher, 7/16 Spring Disc.. ..... .... .... ..... ... 2 2 109-7712-03 Guard, Clutch .. ..... .... ..... .... ..... .... ..... ..... .. 1 3 109-7665 Kit Clutc h (Kohler) .. ..... .... ..... .... ..... .... ..... 1 4 1-303334 W asher, 5/16 Spring Disc.. ..... .... .... .[...]

  • Page 19

    ENGINE DECK GRO UP (cont.) -18-[...]

  • Page 20

    HYDRAULIC GROU P -19- Item Part No . Descr ipt ion Qty. 1 103-1947 Asm, Reservoir W /Decal ... .... ..... .... ..... ... 1 2 103-7615 Asm Cap W /Gasket..... ..... .... ..... ..... ..... ... 1 3 103-1949 Gasket, Reservoir Cap .. .... ..... .... ..... .... ... 1 4 104-7836 Head, Filter .. ..... .... ..... ..... ..... .... ..... ..... .... 1 5 109-418[...]

  • Page 21

    HYDRAULIC GROU P -20-[...]

  • Page 22

    DECAL GROUP -21- Item Part No . Descr ipt ion Qty. 1 109-8482 Decal, Console. ..... ..... .... ..... .... ..... .... ..... . 1 2 107-2112 Decal, W arning Slope ... ..... .... ..... .... ..... .. 1 3 103-6319 Decal, Check Service ... .... .... ..... .... ..... .... 1 4 1-643222 Decal, Belt Routing .. ..... .... ..... .... ..... ..... .. 1 5 1-633706[...]

  • Page 23

    DECAL GROUP -22-[...]

  • Page 24

    KOHLER ELECT RICAL GROUP -23- Item Part No . Descr ipt ion Qty. 1 107-9277-03 Hold Down, B attery . .... ..... .... ..... .... ..... .... 1 2 3296-29 Nut, 5/16-18 Nyloc .. .... ..... .... ..... .... .... ..... 1 3 1-543792 Wingnut, Nyloc .... ..... .... ..... .... ..... .... ..... ... 2 4 1-633307 Cable, Battery (-) 40”.. .... ..... .... ..... ..[...]

  • Page 25

    KAWASAKI ELECT RICAL GROUP -24- Item Part No . Descr ipt ion Qty. 1 107-9277-03 Hold Down, B attery . .... ..... .... ..... .... ..... .... 1 2 3296-29 Nut, 5/16-18 Nyloc .. .... ..... .... ..... .... .... ..... 1 3 1-543792 Wingnut, Nyloc .... ..... .... ..... .... ..... .... ..... ... 2 4 1-633307 Cable, Battery (-) 40”.. .... ..... .... ..... [...]

  • Page 26

    KOHLER ELECT RICAL DIAGRA M -25-[...]

  • Page 27

    KAWASAKI ELECT RICAL DIAGRA M -26- B + I + A NONE X + Y CIRCUIT "MAKE" B + I + S 2. R UN 1. OFF POSITION 3. ST ART TERMINAL I TERMINAL X TERMINAL Y TERMINAL A TERMINAL B TERMINAL S TERMINAL A  V OL T AGE REGULA T OR TERMINAL B  B A TTERY TERMINAL I  HOUR METER, ENGINE, PTO SWITCH TERMINAL S  ST ART RELA Y TERMINAL X  SEA T [...]

  • Page 28

    KOHLER LOGIC SC HEMATIC -27-[...]

  • Page 29

    KAWASAKI LOGIC SCHEMATIC -28-[...]

  • Page 30

    -29- NOTES[...]

  • Page 31

    -30- SERVICE RECORD Date Description of Work Don e S ervice Don e By[...]

  • Page 32

    See Exmark’ s Complete Line of Accessories Riding Accessories Custom Ride Seat Suspension System Dec k Lift Assist Kit Hitch Kit Light Kit Micro-mulch System Roll Ov er Protection System (ROPS) Snow Blade Sun Shade T rash Container T urf Striper Ultra V ac Collection System Ultra V ac Quick Disposal System W alk Behind Accessories Grass Catcher M[...]