English dropdown-ico

Exmark Turf Tracer TT20KCC manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Exmark Turf Tracer TT20KCC, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Exmark Turf Tracer TT20KCC one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Exmark Turf Tracer TT20KCC. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Exmark Turf Tracer TT20KCC should contain:
- informations concerning technical data of Exmark Turf Tracer TT20KCC
- name of the manufacturer and a year of construction of the Exmark Turf Tracer TT20KCC item
- rules of operation, control and maintenance of the Exmark Turf Tracer TT20KCC item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Exmark Turf Tracer TT20KCC alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Exmark Turf Tracer TT20KCC, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Exmark service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Exmark Turf Tracer TT20KCC.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Exmark Turf Tracer TT20KCC item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    [...]

  • Page 2

    WA RNING POTENT IAL HAZARD ♦ This product is a piece of power equipment. W HAT CAN HAPPEN ♦ Failure to f ollow safe operating pr act ices can result in serious operator inj ur y or even death. HOW TO AVO ID THE HAZARD ♦ Keep all shields, guar ds, and saf ety devices (especially the grass discharge system) in place and in pr oper working condi[...]

  • Page 3

    - i - EXMARK PA RTS PLUS     PROGRA M EFFECTIVE DATE: September 1, 1995 Program If your Ex mark dealer does not have the Exmark part in stock, Exmark w ill get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "dow n" unit a[...]

  • Page 4

    - ii - CONGRAT ULATIONS on the purchase of your Exmark Mow er . T his product has been caref ully designed and m anufactur ed t o give you a maximum amount of dependabilit y and years of tr ouble- free oper at ion. OPERA TOR'S M ANUA L This manual cont ains assem bly, oper at ing , maintenance, adj ust ment, and saf ety instructi ons for your [...]

  • Page 5

    - iii - TA BLE OF CONTENTS 1. SA FETY ............................................................................................. PA GE 1.1 Sa f ety Alert Sy mbol ...................................................................................... 1 1.2 Trai ning ..................................................................................[...]

  • Page 6

    - 1 - 1.SA FETY 1.1 SA FETY A LERT SYMBOL This SAFET Y ALERT SYMBOL is used both in this manual and on t he m achine t o identif y impor t ant saf ety message s which must be f ollowed to avoid accidents. This symbol means: A TTENTION! BECOME A LERT! YOUR SA FETY IS INVOLVED ! The saf ety alert symbol appears above inform at ion which alerts you to[...]

  • Page 7

    - 2 - 1.3.4 Thoroug hly inspect t he ar ea where the equipment is t o be used and r em ove all stones, stick s, wires, bones, and other f oreign obj ect s which may damage the equipment or cause per sonal inj ury to the operator or bystander s. WA RNING POTENT IAL HAZARD ♦ Engine exhaust contains carbon m onoxide, which is an odorless deadly pois[...]

  • Page 8

    - 3 - DA NGER POTENT IAL HAZARD ♦ In certain condit ions gasoline is extremely f lamm able and highly explosive. W HAT CAN HAPPEN ♦ A static charg e can ignite g a soline vapors. A f ire or explosion from g asoline can burn you, others, and cause property damag e. HOW TO AVO ID THE HAZARD ♦ Purchase and store g asoline only in an approved con[...]

  • Page 9

    - 4 - 1.4 OPERA TION Although hazard control and acci dent prevent ion are partiall y dependent upon t he design and configurat i on of t he equipment, these f act ors are al so dependent upon the awareness, concern, prudence, and proper t r ai ni ng of the personnel involved in t he operat i on, t ransport, maintenance, and storage of the equipmen[...]

  • Page 10

    - 5 - 1.4.5 Stop the blades when crossing surf aces other than g rass, if m ower must be tilted f or transport ation, and when transporting t he m ower to and from t he area to be mowed. 1.4.6 N ever oper at e t he m ower w it h def ective guards, shields, or covers. Always have safety shields, g uar ds, switches, and ot her devices in place and in[...]

  • Page 11

    - 6 - 1.5 MAINTENA NCE A ND S TORAGE 1.5.1 For engine m aint enance, follow the engine m anuf acture’s r ecom m endat ions precisely as stated in the eng ine manual. 1.5.2 Disconnect the batt ery from t he negative batter y post when the unit will be allowed to sit for m or e t han 30 days w ithout use. 1.5.3 Allowing batteries to stand f or an e[...]

  • Page 12

    - 7 - 1.6 RIDING ATTA CHMENTS Use only Exmark riding attachments. T he use of other than Exmark riding attachments may create a hazardous condition result ing in injury. 1.7 SA FETY SIGNS 1.7.1 Keep all safet y sig ns leg ible. Remove all grease, dir t , and debris f r om safet y signs and instr uct ional labels. 1.7.2 Safet y signs m ust be replac[...]

  • Page 13

    - 8 - PART NO. 1- 303508 LOCATIO N: On Top RH Surf ace of Mower Deck PART NO. 1- 303517 LOCATI ON: LH Side of Rear Surf ace of Engine Deck PART NO. 1- 513747 LO CATI ON: To p Rear of Batter y Cover PART NO. 1- 513746 LOCAT ION: Surfac e of Engine Deck Next to Muffler PART NO. 1- 303293 LOCATI ON: Top Surf ace of Fuel Tank PART NO. 1- 553049 LOCATIO[...]

  • Page 14

    - 9 - 2. SPECIFICA TIONS 2.1 MODEL NUMBE R: Serial Nos. 320,000 & Hig her: T T 23KCC; TT 23KAC; TT 20KCC 2.2 ENGINE 2.2.1 Engine Specif icat ions: See your Engine Owner's Manual. 2.2.2 3600 RPM (No Load). 2.3 FUEL SYSTEM 2.3.1 Capacity: 5.0 g al. ( 18. 9 L.) 2.3.2 Type of Fuel: Regular unleaded g asoline, 87 octane or hig her . In countrie[...]

  • Page 15

    - 10 - 2.9 MOW ER DECK 2.9.1 M odel Numbers: Serial Nos. 320,000 and higher : FMD604 and FM D524 NOTE: Tur f Tr acer unit s 320, 000 and hig her can only be used with FM 604 and FMD524 units. 2.9.2 Cutting W idth: 60 in. ( 152.4 cm.) 52 in. (132.1 cm . ) 2.9.3 Discharg e: Right Side 2.9.4 Opt ional Mulch Kit and Bag g er available. 2.9.5 Blade Size[...]

  • Page 16

    - 11 - 3.2.1 Remove battery cover fr om m achine. Disconnect the batt ery cables (negative (black) cable f irst) and r em ove batt er y. DA NGER POTENT IAL HAZARD ♦ Charging t he bat tery may produce explosive gasses W HAT CAN HAPPEN ♦ Battery gasses can explode causing ser ious inj ur y. HOW TO AVO ID THE HAZARD ♦ Keep sparks, f lames, or ci[...]

  • Page 17

    - 12 - 3.4 DRIVE WHEELS 3.4.3 Check air pressur e in dr ive tires; recommended pr essur e is 12- 16 psi. Measure circumfer ence of each drive tire. Adj ust t ire pressure within 12-16 psi range t o t r y to m ak e tire circumf erences mat ch as closely as possible. 3.5 MOWE R DE CK INSTA LLA TION 3.5.1 Release the wheel drive system by opening the [...]

  • Page 18

    - 13 - 3.5.5 Mow er Deck Stationary Idler I nstallation: Locate the two holes along t he back center section of the deck ( See Fig ure 2) and install the stat ionary idler and related part s ( from bolt bag ) in the rig ht hand hole. Be sure the coned end of the disc spring washer is against the head of the bolt. T ighten hardware. FIGURE 2 ST AT I[...]

  • Page 19

    - 14 - 4. OPERA TION INSTRUCTIONS 4.1 Controls 4.1.1 Operator Pr esence Control (OPC) Levers: Locat ed on t he upper handle assembly directly above the handle grips. When these l evers are depressed, the OPC system senses that t he operat or i s i n t he normal operat or's position. When t he l evers are rel eased, the OPC system senses that t[...]

  • Page 20

    - 15 - 4.1.8 Ignit ion Switch: Located on the contr ol console lef t side. T he ignition switch is used to start and st op the engine. T he ignition switch has three posit ions, “ O ff ”, “On” and “ St ar t ”. Insert k ey into switch and rotate clock wise to the “ O n” position. Rotate clock wise to the next posit ion t o engage t h[...]

  • Page 21

    - 16 - On a cold engine, place t he t hrottle midway between the “Slow” and “Fast” positions and place the chok e in t he “On” position. On a warm engine, place the throt t le lever midway bet ween “Slow” and “Fast” posit ions and leave the choke in the “ O ff ” position. Turn ig nition switch to “Start ” posit ion. Rele[...]

  • Page 22

    - 17 - FIGURE 4 DRIVE LEVER, NEUTRA L LO CK LA TCH OPERAT I O N 4.3.4 Drive W heel Engag ement/T urning: W ith drive levers lock ed in neut ral, shif t speed control lever to desir ed f orward speed. Slowly squeeze and hold both drive levers in the neutral posit ion and r otate both neut r a l lock latches fr om t he neutral lock posit ion to the f[...]

  • Page 23

    - 18 - 4.4 TRA NSPORTING WA RNING POTENT IAL HAZARD ♦ Loading the m ower onto a t r ailer without strong enough or pr oper ly supported r amps could be dangerous. W HAT CAN HAPPEN ♦ The ram ps could collapse causing the unit to f all, which could cause injury. HOW TO AVO ID THE HAZARD ♦ Use proper ramps t hat are secured to t he t r uck or tr[...]

  • Page 24

    - 19 - 5.1.1 Check eng ine oil level. Serv ice Interv al: See Engine Ow ner's Manual a) Stop eng ine, wait for all m oving par t s t o st op and make sure unit is on a level surface. b) Check with eng ine cool. c) Clean area around dipstick . Remove dipstick and wipe oil off . Reinsert t he dipstick. DO NOT screw into place. Remove dipstick an[...]

  • Page 25

    - 20 - d) Clean out any gr ass build- up f rom underside of deck and in deck discharge chute. e) Inspect blades and sharpen or r eplace as r eq uired. f) If blade r em oval is necessary, be caref ul f or t he shar p cutting edg es of the blades. g) Re-install the blades ( if they were removed) by placing a block of wood between the fr ont or r ear [...]

  • Page 26

    - 21 - Try to sta rt with OPC levers depressed , speed control lever in neut ral and PTO engaged - st arter MUST NOT crank. b) Check OPC cir c uit s . Clear t he area. Run engine at one-third th r ot t le, then, with drive levers and neutral lock latches in neutral loc k position , move the speed control lever out of neutral and r elease O PC lever[...]

  • Page 27

    - 22 - c) Drain oil while engine is warm f rom operat ion. d) Oil dr ain valve is located on the rig ht hand side of Kohler engines and the left hand side f or Kawasaki engines. Place pan under m achine t o catch oil and open valve w ith a 10 m m wrench. Allow oil to drain then close the valve . e) Replace the oil f ilter as per Eng ine Owner'[...]

  • Page 28

    - 23 - WA RNING POTENT IAL HAZARD ♦ Hydraulic fluid escaping under pr essur e can penet rate skin and cause injur y. W HAT CAN HAPPEN ♦ Fluid accidentally injected into t he skin must be surgically removed within a few hours by a doctor fam iliar with t his f orm of injury or g angrene may result . HOW TO AVO ID THE HAZARD ♦ Make sure all hyd[...]

  • Page 29

    - 24 - CHARGE PUMP CA P LOOSEN 1-1/2 TURNS ONL Y 5.1.11 Hydraulic system air purg e pr ocedur e. Air must be pur g ed from t he hydraulic system when any hydraulic components, including oil f ilter, are r emoved or any of the hydraulic lines are disconnect ed. The crit ical ar ea f or purg ing air fr om the hydraulic system is between the oil reser[...]

  • Page 30

    - 25 - a) Stop eng ine, wait for all m oving parts to st op, and remove key. Check air pressure in tires; r ecommended tire pressur e is: r ear, 12-16 psi; f ront casters, 15- 17 psi. b) Inf late tires to pressur es st at ed above. Measure circumf erence of each drive tire. Adjust t ire pressures within the above range to t r y to make tire circumf[...]

  • Page 31

    - 26 - b) Disassemble the cast er wheels, pry out seals, and inspect bearing s f or wear or damage and replace if necessary. c) Pack the bear ing s with NGLI gr ade #2 m ult i- purpose gun g r ease. d) Insert (1) bearing , ( 1) new seal, and (1) bearing spacer. NOTE : Seals (Exmark PN 103-0063) must be r eplaced. e) Insert Cast er Spacer. f) W ith [...]

  • Page 32

    - 27 - c) Shoulder bolts in ends of speed control crank . e) OPC lever setscrews. f) El ectric clutch retain ing bolt. g) Pump dr ive idler pivot bolt . Adhesives such as “Loctite RC/609 or RC/ 680” or “ Fel- Pro Pro-Lock Ret aining I or Retaining II” ar e used on t he f ollowing: a) O PC lever hubs and cross-shaft NOTE: Care must be used n[...]

  • Page 33

    - 28 - FIGURE 7 CUTTING HEIGHT A DJUSTMENT FIGURE 8 A NTI-SCALP ROLLER BOLT INSTA LLA TION A NTI-SCALP ROLLER A DJUSTMENT CUTTING HEIGHT A DJUSTMENT b) Adjust ant i-scalp rollers f or Norm al O per ating Conditions. Place r ollers in one of t he posit ions shown in Figure 8. Rollers will maintain 3/ 4 in. (19 mm) clear ance t o t he ground to m ini[...]

  • Page 34

    - 29 - 5.2.4 Blade drive belt tension: No adjustment necessar y. 5.2.5 Hydro Drive Linkage Adj ustment: a) Adjust Speed Cont r ol Link age and Neutr a l Saf ety Switch 1. Stop engine and wait f or all moving part s t o stop. 2. Mov e speed control lever (located on console) t o the full f orward position and check or ient at ion of tabs on t he end[...]

  • Page 35

    - 30 - 4. Loosen the nut ag ainst the neutral contr ol linkage yok e as shown in Figure 10. 5. Adjust t he neut r al control link ag e until the respect ive drive wheel stops when the lever is pulled against the neut ral spring (neut ral position). T urn the adjust ing bolt approximately 1/4 t ur n clockwise if the wheel is turning in r evers e or [...]

  • Page 36

    - 31 - 4. The spring that k eeps tension on the k nob should nor m ally not need adjustment . However, if adjust m ent is needed, adjust to where lengt h of spr ing is about 1” between washers. Adjust spring leng th by turning nut at front of spring. d) Drive Lever Linkage Adj ustment 1. W ith r ear of machine still on j ack stands and engine r u[...]

  • Page 37

    - 32 - 6. WA STE DISPOSAL 6.1 MOTOR OIL DISPOSA L Engine oil and hydraulic oil are both pollut ant s to the environment. Dispose of used oil at a certif ied recycling center or accor ding to your stat e and local r eg ulations. 6.2 BATTERY DISPOSA L DA NGER POTENT IAL HAZARD ♦ Battery electr olyte cont ains sulf uric acid, which is poisonous and [...]

  • Page 38

    - 33 - g) Check for loose or f aulty wiring connections. If it is necessary to disconnect wire connectors, Do Not pull on the wires. h) Check for cor r osion at all wiring connections. Even minor corrosion may cause a fault y connection. Clean connect or t erminals thoroug hly, apply dielectric grease and reconnect . IMPORTA NT: It i s essential th[...]

  • Page 39

    - 34 - 8. HYDRA ULIC SCHEM A TIC[...]

  • Page 40

    - 35 - 9. WIRING DIA GRAMS[...]

  • Page 41

    - 36 - 10. WA RRANTY Limited Warranty Exmark Commercial Turf Equipment Exmark Mfg . Co. Inc. and it s aff iliate, Exmark W arrant y Company, pursuant to an agr eement between them, joint ly w ar r ant on t he terms and conditions her ein, t hat we w ill repair, r eplace or adjust any part m anuf actured by Exmark and f ound by us (in the exercise o[...]

  • Page 42

    - 37 - As a condition to this warrant y, cust om er shall have read t he oper at or's manual and shall have completed and ret ur ned to Exmark W arrant y Company, within the prescr ibed t im e, the Exmark wa rranty registrati on. The sole liability of Exmark and Exmark W arr ant y Company with respect t o t his warranty shall be repair and rep[...]

  • Page 43

    - 38 - T H I S I S A 1 5 ° S L O P E T H I S I S A 1 0 ° S L O P E T H I S I S A 5 ° S L O P E ALIGN THIS EDGE WITH A VERTICAL SURF ACE (TREE, BUILDI NG , FENC E POST , POL E ETC. ) EXAMPLE: COMP ARE SLOPE WITH FOLDED EDGE. FOLD ALONG APP ROPRIA TE LINE T HI S I S A 2 0 ° S L O P E[...]

  • Page 44

    ® M FG . CO. IN C. SEE EXMARK’S CO MPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z ® LAZER Z ® HP LAZER Z ® XP TURF RANGER ® TURF TRACER ® TURF TRACER ® HP METRO ® METRO ® HP VIKING HYDRO ULTRA VAC ™ GRASS CATCHER SELF STEERING SULKY MICRO-MULCH ™ ACCESSORY WA RN ING The engine ex haust from this produc t contains chem icals known to t[...]