English dropdown-ico

Exmark Lazer ZCT manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Exmark Lazer ZCT, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Exmark Lazer ZCT one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Exmark Lazer ZCT. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Exmark Lazer ZCT should contain:
- informations concerning technical data of Exmark Lazer ZCT
- name of the manufacturer and a year of construction of the Exmark Lazer ZCT item
- rules of operation, control and maintenance of the Exmark Lazer ZCT item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Exmark Lazer ZCT alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Exmark Lazer ZCT, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Exmark service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Exmark Lazer ZCT.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Exmark Lazer ZCT item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    For Serial Nos. 600,000 & Hi g he r Part No. 109-2279 Rev B.[...]

  • Page 2

    i WA RNING POTENT IAL HAZARD ♦ This product is a piece of power equipm ent. W HAT CAN HAPPEN ♦ Failure to f ollow safe operat ing pract ices can result in serious operator inj ury or even death. HOW TO AVOI D THE HAZARD ♦ Keep all shields, guar ds, and saf ety devices (especially the grass discharge system) in place and in proper working cond[...]

  • Page 3

    ii EXMARK PA RTS PLUS ® PROGRA M EFFECTIVE DATE: September 1, 1995 Program If your Ex mark dealer does not have the Exmark part in stock, Exmark w ill get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "dow n" unit at the time of re[...]

  • Page 4

    iii CONGRAT ULATIONS on the purchase of your Exmark Mower. This product has been caref ully designed and manuf actured t o give you a maximum amount of dependability and years of tr ouble-f ree operat ion. OPERA TOR'S MA NUA L This manual cont ains assembly, operating , maint enance, adjust ment, and saf ety instructi ons for your E xmark mowe[...]

  • Page 5

    iv TA BLE OF CONTENTS 1 . S A F E T Y P A G E 1.1 Safety A lert Sy mbol ............................................................................ 1 1.2 Traini ng .............................................................................................. 1 1.3 Pr eparation .......................................................................[...]

  • Page 6

    1 1. SA FETY 1.1 SA FETY A LERT SYMBOL This SAFET Y ALERT SYMBOL is used both in t his manual and on the m achine to identif y important saf ety messag es which must be f ollowed to avoid accidents. This symbol means: A TTENTION! BECOME A LERT! YOUR SA FETY IS INVOLVED! The saf ety alert symbol appears above inf ormation which alerts you to unsaf e[...]

  • Page 7

    2 1.3.4 Thoroug hly inspect the area where the eq uipment is to be used and r emove all stones, stick s, wires, bones, and ot her f oreign obj ects which may damage the equipment or cause personal injur y to the operator or bystanders. WA RNING POTENT IAL HAZARD ♦ Engine exhaust contains carbon m onoxide, which is an odorless deadly poison. W HAT[...]

  • Page 8

    3 DA NGER POTENT IAL HAZARD ♦ In certain condit ions gasoline is extrem ely flammable and highly explosive. W HAT CAN HAPPEN ♦ A static charg e can ignit e gasoline vapors. A f ire or explosion from g asoline can burn you, other s, and cause property damag e. HOW TO AVOI D THE HAZARD ♦ Purchase and store g asoline only in an approved containe[...]

  • Page 9

    4 1.4 OPERA TION Although hazard control and accident preventi on partiall y are dependent upon the design and configurat ion of the equi pment, these f actors are also dependent upon the awareness, concern, prudence, and proper trai ning of the personnel involved in the operation, transport, maintenance, and st orage of the equipment . It i s esse[...]

  • Page 10

    5 DA NGER POTENT IAL HAZARD ♦ Mow ing on wet grass or steep slopes can cause sliding and loss of cont rol. W HAT CAN HAPPEN ♦ W heels dropping over edges, ditches, st eep banks, or water can cause rollovers, which may result in serious injury, death or drowning. HOW TO AVOI D THE HAZARD ♦ Do not mow slopes when grass is wet. ♦ Do not mow ne[...]

  • Page 11

    6 WA RNING POTENT IAL HAZARD ♦ There is no r ollover protection when the roll bar is down. W HAT CAN HAPPEN ♦ W heels dropping over edges, ditches, st eep banks, or water can cause rollovers, which may result in serious injury, death or drowning. HOW TO AVOI D THE HAZARD ♦ Keep the roll bar in t he raised and lock ed position and use seat bel[...]

  • Page 12

    7 1.4.16 This mower was designed f or one operator only. Keep all others away from mower during oper ation. 1.4.17 Do Not mow with the discharge def lector r aised, removed, or altered unless there is a g rass collection system or mulch kit in place and work ing proper ly. 1.4.18 Be aware of the mower discharg e and direct dischar ge away from ot h[...]

  • Page 13

    8 WA RNING POTENT IAL HAZARD ♦ Hydraulic fluid escaping under pressure can penet rate skin and cause injur y. W HAT CAN HAPPEN ♦ Fluid accidentally injected into t he skin m ust be surgically removed within a few hours by a doctor fam iliar with this f orm of inj ury or gang rene may result . HOW TO AVOI D THE HAZARD ♦ Make sure all hydraulic[...]

  • Page 14

    9 PART NO. 1- 403005 LOCATIO N: Left and Right Cor ners of Mower Deck PART NO. 1- 303508 LOCATIO N: Front Right Corner Top of Mower Deck PART NO. 1- 513742 LOCATIO N: On Top of Mower Deck Belt Shields, Left and Right Sides PART NO. 1- 633922 LOCATIO N: Front Left Corner T op of Mower Deck PART NO. 1- 513746 LOCATI ON: On Engine Blower Housing PART [...]

  • Page 15

    10 2. SPECIFICA TIONS 2.1 MODEL NUMBE R: Serial Nos. 600,000 & Hi gher : LCT 18BV483; LCT 21BV523; LCT23BV603 2.2 ENGINE: 2.2.1 Engine Specif ications: See Your Engine Owner’s Manual 2.2.2 RPM: Full Speed: 3600 RPM (No Load) Idle: 1500 RPM 2.3 FU EL SYSTEM 2.3.1 Capacity: 5.8 g al. (21. 9 L.) PART NO. 103- 7491 LOCATI ON: On T op LH Side of M[...]

  • Page 16

    11 2.3.2 Type of Fuel: Regular unleaded gasoline, 87 octane or hig her. 2.3.3 Fuel Filter: Replaceable in- line Briggs and Stratt on P/N 493629 2.3.4 Fuel Shut-Of f Valve: in-line, 1/4 tur n 2.4 ELEC TRICA L SYSTEM 2.4.1 Charging System: Flywheel Alternator 2.4.2 Charging Capacity: 15 amps 2.4.3 Battery T ype: BCI Group U1 2.4.4 Batter y Voltage: 1[...]

  • Page 17

    12 2.7 HYDROSTA TIC GROUND DRIVE SYSTE M 2.7.1 Hydrostatic Pumps: T wo Hydro Gear BDP-10A variable displacement pist on pumps. 2.7.2 W heel Motors: Two Hydro Gear wheel drive motors with 1 1/4” t apered shaf ts. 2.7.3 Hydraulic Oil: Use Mobil 1 15W -50 Synthetic Motor Oil. 2.7.4 Hydraulic Oil Capacity: 2.1 q t. (2.0 L. ) 2.7.5 Hydraulic Filter: R[...]

  • Page 18

    13 2.10.2 Overall Lengt h: 48” Deck 52” Deck 60” Deck Roll Bar - Up 73.9 in. (187.7 cm ) 75.5 in. (191.8 cm ) 77 in. (195.6 cm ) Roll Bar - Down 79.6 in. (202.2 cm ) 81.2 in. (206.2 cm ) 82.4 in. (209.3 cm ) 2.10.3 Overall Heig ht: Roll Bar - Up Roll Bar - Down 69.4in. (176.3 cm ) 51.3 in. ( 130.3 cm ) 2.10.4 Tread W idth: (center t o center [...]

  • Page 19

    14 FIGURE 2 MOT ION CONT ROL POSIT IONS By moving both levers an equal amount for ward or back f rom the neutral posit ion the machine can be caused to m ove forward or back ward in a straight line. Mov em ent of the left l ever forward will cause the left dri ve wheel to rotate i n a for ward direction. Movement of t he right lever forward will ca[...]

  • Page 20

    15 3.1.4 PTO Eng agem ent Switch : Located on t he right tank. Switch must be pulled out to the “ RO TATE ” position to engag e the blades. Switch is pushed in to the “ STOP ” position to stop t he blades. 3.1.5 Choke Control : Located on the r ight f uel tank . Choke is used to aid in st arting a cold engine. DO NOT run a warm eng ine with[...]

  • Page 21

    16 3.2 PRE-STA RT 3.2.1 Fill fuel t ank. For best result s use only clean, fr esh regular grade unleaded gasoline with an octane rating of 87 or hig her. Reg ular g rade leaded g asoline may also be used; however, combustion chamber and cylinder head will requir e more f req uent service. See Engine Owner's Manual. DO NO T add oil to g asoline[...]

  • Page 22

    17 DA NGER POTENTIAL HAZARD ♦ An uncovered discharge opening w ill allow objects to be thrown in an operator’s or by stander’s direction. Also, contact with t he blade could occur. W HAT CAN HAPPEN ♦ Thrown objects or blade contact can cause serious injury or death. HOW TO AVOID THE HAZARD ♦ Never operate the mower w i th the discharge de[...]

  • Page 23

    18 WA RNING POTENTIAL HAZARD ♦ Loading a unit on a trailer or tr uck increases the possibility of backwar d tip-over. W HAT CAN HAPPEN ♦ Backward tip-over of the unit could cause serious injury or death. HOW TO AVOID THE HAZARD ♦ Use extreme caution when operating a unit on a ram p. ♦ Use only a single, full w i dth ramp; DO NOT use indiv i[...]

  • Page 24

    19 WA RNING POTENTIAL HAZARD ♦ The engine can become very hot. W HAT CAN HAPPEN ♦ Touching a hot engine can cause severe burns. HOW TO AVOID THE HAZARD ♦ Allow the engine to cool completely before service or making repairs around the engine area. 4.1 PERIODIC MA INTENA NCE 4.1.1 Check eng ine oil level : Service Interval : Daily a) St op engi[...]

  • Page 25

    20 a) Check the voltage of the bat tery with a digital voltm eter. Locate the voltag e reading of the bat tery in the table below and charg e the batter y for t he recommended t ime interval to br ing the char ge up to a f ull char ge of 12.6 volts or great er. IMPORT A NT: M ak e sure the neg ative batter y cables are disconnected and the batter y[...]

  • Page 26

    21 3) Install blade bolt and spr ing disc washer. Be sure the spr ing disc washer cone is installed towards the bolt head. Place a block of wood between front or rear baf f les and the blade then t orque t he blade bolts to 55-60 f t-lbs. (75-81 N-m ). FIGURE 3 BLA DE BOL T INST A LLA TION IMPO RTA NT: DO NO T use components other t han the orig in[...]

  • Page 27

    22 b) Check kill circ uits. Run eng ine at one-t hird thr ottle, disengage park ing brake and rai se off of seat (but do not g et of f of machine) engine must stop af ter approx. 1/ 2 second has elapsed (seat has t ime delay kill switch to prevent cut-out s on rough t errain). Run engine at one-third t hrott le, engage PTO and rai se off of seat (b[...]

  • Page 28

    23 4.1.11 Check hydraulic oil level: Service Interval: 40 hr. a) St op engine and wait f or all moving par ts to st op. b) Clean ar ea around hydraulic reservoir cap and rem ove cap. c) Oil level should be to t he top of the baf f le inside the tank . I f not add oil. Use only Mobil 1 15W -50 sy nthetic mo tor oil. Replace hydraulic reservoir cap a[...]

  • Page 29

    24 LUBRICA TION CHA RT FITTI NG LOCATIONS INITIAL PUMPS NO. of PLACES SERVICE INTERVAL 1. Front Cast er wheel hubs w/o Zerk ∗ 0 2 ∗ yearly 2. Front Cast er Pivots ∗ 0 2 ∗ yearly 3. Height Adjustm ent Shaf t Bearing s 1 5 40 hours 4. Deck Dr ive Belt Idler Ar m 1 1 yearly 5. Pump Dr ive Belt Idler Ar m 1 1 yearly ∗ See 4.1.14 Sect ion c) f[...]

  • Page 30

    25 h) Inser t the assem bled nut and axle into the wheel on the side of the wheel with the new seal and bearing. i) W ith the open end of the wheel facing up, f ill the ar ea inside the wheel around the axle f ull of NG LI gr ade #1 multi- purpose gr ease. j) Insert t he second bearing and new seal into the wheel. k) Apply a thread lock ing adhesiv[...]

  • Page 31

    26 4.1.21 Check spark plug : Service Interval: 160 hrs. a) Remove spark plug, check condition and reset gap, or replace with new plug. See Eng ine Owners Manual. 4.1.22 Change f uel f ilter : Service Interval: As Required a) A f uel f ilter is inst alled between the fuel t anks and t he engine. Replace when necessary. For Kohler engines use Kohler [...]

  • Page 32

    27 4.1.25 Fuel T ank – m ounting hardware specificat ion. W hen installing the nut s onto the f uel tank studs, fully tig hten the nyloc nut and back of f 1/2 tur n. This allows f or normal f uel t ank expansion and contract ion with changes in tem perature and f uel levels. 4.1.26 Thread lock ing adhesives such as “Loctit e 242” or “Fel- P[...]

  • Page 33

    28 f) To transpor t, m ove lever back up to transpor t (or 4. 5” (11.4 cm ) cutting height ) position. g) Adj ust anti- scalp rollers f or Nor mal Oper ating Condit ions. Stop eng ine, wait for all moving parts to stop, and remove key. Place r ollers in one of the positions shown in Figure 6. Roller s will maintain 3/4 in. (19 mm) clearance to th[...]

  • Page 34

    29 FIGURE 7 SWIVEL ADJUST M ENT SPRING CO MPRESSIO N A DJUSTMENT j) Recheck that block s f it just snugly under the deck skir t and that the tension on all the chains are approximat ely equal. Make sure all chain at tachment bol ts are tight. k) Raise deck lif t lever to the 4. 5” (11. 4 cm) cut ting heig ht position ( also transport position, Se[...]

  • Page 35

    30 f) Turn the link age unt il the distance f rom the lower fr ont corner of t he brake bar measures 1” (2. 5 cm) t o 1 5/16”(3. 3 cm), depending on the type of park brake installed, with the park brak e disengag ed See Figure 8 or 9. g) Tig hten the jam nuts loosened in step d) . FIGURE 8 TYPE A - PARK BRA KE ADJUST M ENT FIGURE 9 TYPE B - PA [...]

  • Page 36

    31 4.2.8 Electric Clutch Adjust ment : No adjustment necessary. 4.2.9 Rev erse Indicator Adjustm ent : a) Stop eng ine, wait f or all moving par ts to st op, and remove k ey. b) Unhook seat latch and t ilt seat f orward. c) Begin with either the lef t or r ight m otion control lever. Move lev er to the neutral position and pull lever back until t h[...]

  • Page 37

    32 TURN BOLT HERE LOOSEN HERE (L EFTHAND TH READ) END O F SLOT REVE RSE INDI CA TOR TURN H ERE TO ADJU ST LOOSEN HERE LOOS EN HE RE (RI GHTHAND TH READ) YOKE c) Run the unit at least 5 m inutes with the drive levers at f ull f orward speed to bring hydraulic system oil up t o operating temper ature. d) Unhook seat latch and t ilt seat f orward. e) [...]

  • Page 38

    33 5. WA STE DISPOSAL 5.1 MOTOR OIL DISPOSA L Engine oil and hydraulic oil are both pollut ants to t he environment. Dispose of used oil at a certif ied recycling cent er or according to your stat e and local regulat ions. 5.2 BA TTERY DISP OSA L DA NGER POTENTIAL HAZARD ♦ Battery electrolyte contains sulfuric acid, wh ich is poisonous and can ca[...]

  • Page 39

    34 e) Make sure the par king brake is set and motion contr ol levers are moved out (neutr al lock posit ion). f) Check that the PTO is disengag ed. h) Check that the spar k plug wires are properly connected. i) Check f or loose or f aulty wiring connections. j) Check f or corrosion at all wiring connections. Even minor corr osion may cause a fault [...]

  • Page 40

    35 7. BRIGGS & STRA TTON ELECTRICAL DIA GRAM[...]

  • Page 41

    36 8. HYDRA ULIC DIAGRA M[...]

  • Page 42

    37 9. 2-Ye ar Limited Warran ty Exmark Tu rf Equipment (For units pur chased on or after O ctober 1, 2004) Conditions and Products Covered Exmark M fg. Co. Inc. and its affiliate, Exmark W arranty Company, pursuant to an agreement betw een them, jointly warrant on the terms and conditions herein, that w e will repair, replace or adjust any part man[...]

  • Page 43

    - 38 - 10. Evaporative Emission Co ntrol W arranty Statement California Evapor ative Em ission Control W arranty Statem ent Your W arranty Rights and Obligations Introduction The California A ir Resourc es Board and E xmark Manufact uring Com pany are pleased t o explain the evaporative em iss ion cont rol system ’s warranty on your 2006 model ye[...]

  • Page 44

    - 39 - NOTES[...]

  • Page 45

    - 40 - NOTES[...]

  • Page 46

    - 41 - SERVICE RECORD Date Descripti on of Work Done Service Done By[...]

  • Page 47

    - 42 -[...]

  • Page 48

    ® M FG . CO. IN C. SEE EXMA RK’S COMPLETE LINE OF A CCESSORIES RIDING A CCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LI GHT K IT MICRO-MULCH SY ST EM ROLL OVER PROTECT ION SYSTEM (ROPS) SNOW BLADE SUN SHADE TRASH CONT AINER TURF STRIPER ULTRA VAC COLLECT ION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WA LK BEHIND A CC[...]