Ford 6C34-19A268-BA manual

DO N OT D ES TR OY : TH IS M AN UA L IS R EQ UI RE D BY LA W. K EE P UN TI L TH E VE HI CL E IS C OM PL ET ED B Y TH E FI NA L ST AG E MA NU FA CT UR ER . Ð March, 2005 6C34-19A268-BA Incomplete V ehic le T ypes For This Manual Super Duty F-Series Chassis Cab 2006 SUPER DUTY F-SERIES I NC OM P LE T E VE H IC L E MA N UA L[...]

U .S. & CANADIAN MO TOR VEHICLE SAFETY ST ANDARDS V ehicle T ype Standard Equipment Number Title of Standard T ruck MPV (1) 101 Control Location, Identification and Illumination X X 102 T ransmission Shift Le ver Sequence , Star ter Interlock & T ransmission Br aking Effect X X 103 Windshield Defrosting & Defogging Systems X X 104 Wind[...]

1 F-SERIES (March, 2005) Inf or mation in this manual is furnished pursuant to United States and Canadian saf ety regulations or , in some cases where the information is not required by regulation, is furnished for the con venience of intermediate or final stage vehicle manuf acturers. Incomplete vehicles manuf actured f or sale or impor tation in[...]

F-SERIES (March, 2005) 2 T ABLE OF CONTENTS U .S. & CANADIAN MO T OR VEHICLE SAFETY ST AND ARDS ....................................................... Inside Cover INTRODUCTION ................................................................................... 1 DEFINITIONS ......................................................................[...]

3 F-SERIES (March, 2005) DEFINITIONS DEFINITIONS The f ollowing definitions are from Title 49, Code of Fe deral Regulations (49CFR), Parts 567.3, 568.3 and 571.3 where noted. Canadian definitions are from Canadian Motor V ehicle Saf ety Regulations (CMVSR), Section 2(1), and are in italics . F ord Motor Compan y definitions are for the pur pose [...]

F-SERIES (March, 2005) 4 DEFINITIONS Incomplete V ehicle (Canada) – a v ehicle (a) other than a vehicle impor ted temporarily f or special pur poses, that is capable of being dr iv en and that consists, at a minimum, of a chassis structure, pow er train, steering system, susp ension system and brakin g syste m in the state in whi ch those systems[...]

5 F-SERIES (March, 2005) GENERAL INFORMA TION ST A TEMENTS OF CONFORMITY The State ments of Conf or mi ty sect ion, which begin on page 10 of this man ual, lists the F edera l Moto r V ehi cle Saf ety Standa rds in eff ect on the date of manuf acture of this incomplete vehicle that are applicab le to the type(s) of completed vehicles into which thi[...]

F-SERIES (March, 2005) 6 VEHICLE DESCRIPTION VEHICLE DESCRIPTION INCOMPLETE VEHICLE MANU AL CO VER The cov er of this manual identifi es the incomplete vehicle configuration f or which compliance representations are contained in this manual. Also, a label is affi xed to the cov er which includes the V ehicle Identifi cation Number (VIN) for the [...]

7 F-SERIES (March, 2005) COMPLETED VEHICLE TYPES COMPLETED VEHICLE TYPES IMPORT ANT : Ford Motor Compan y makes no representation that the completed vehicle types listed abo ve are the only vehicle types appropriate f or the incomplete vehicles listed. However , if a unit is completed as a vehic le type other than as listed above, the Statements of[...]

F-SERIES (March, 2005) 8 ST A TEMENTS OF CONFORMITY ST A TEMENTS OF CONFORMITY The f ollowing Statements of Conf or mity apply to vehicles that are produced f or sale or impor tation into the United States or Canada. The term “Incomplete V ehicle T ypes” in these statements refers to the type of the v ehicle illustrated on this manual’ s cov [...]

9 F-SERIES (March, 2005) ST A TEMENTS OF CONFORMITY 10 5 I NFOR MA T ION Incomplete vehicle weight and dimensional inf or mation required fo r center of grav ity calculations are avai lable in the Ford Source Book. See your local Ford Dealer and ref er to appropriate model year and specific vehicle f or required inf or mation. Abbre viation defin[...]

F-SERIES (March, 2005) 10 ST A TEMENTS OF CONFORMITY W c GVWR W t W rl W rb W b W rc W l P CG OF SUB CG OF COMPLETED VEHICLE CG OF CHASSI S CG hl CG h CG hp CG vc WB CG v CG vb CG hc CG vp SUB FMVSS 105 DEFINITIONS AND CALCULA TION ILLUSTRA TION FOR INCOMPLETE SUPER DUTY F-SERIES P = P assenger load (See Passenger Load T able D page 9). CG v = V er[...]

11 F-SERIES (March, 2005) T ABLE F MAXIMUM UNLO ADED VEHICLE WEIGHTS WITH SECOND UNIT BOD Y (This Weight Inf ormation Does Not Apply T o V ehicles Over 4536 kg [10,000 lb] GVWR) MAX. UNLO ADED VEHICLE WEIGHT kilogram [pound] Engine Size – liter [cubic inch] F-250 Regular Cab (4X2) Wide 447 3120 3120 3334 3480 mm [137 in] WB (56" CA) [17.6] [[...]

F-SERIES (March, 2005) 12 ST A TEMENTS OF CONFORMITY Wide Frame Pickup Bo x Deletes F-250/350 956mm [37.7 in] Narro w Frame Chassis Cabs F-350 866mm [34.1 in] and F-450/550 868mm [34.2 in] Model and Configuration Body Style Wheelbase mm [in] Minimum SUB Weight kg [lb] Regular Cab 3480 [1 37] Super Cab 4013 [1 58] F-250/350 SRW Crew Cab 4379 [172.4][...]

13 F-SERIES (March, 2005) 10 6 The statement below is applicable to the Chassis Ca b: This v ehicle, when completed, will conform to Standard 106, Brak e Hose s, if the brak e hose assemb lies suppli ed by Ford Motor Company are not remov ed, relocated, altered, or modified and if no brake hose assemb lies are added. 1 08 The statements below , co[...]

F-SERIES (March, 2005) 14 10 8 T he st atem ents belo w ar e app lic abl e to th e Cha ssi s Ca b: This v ehicle, when completed, will conform to Standard 108, Lamps, Reflective De vices, and Associated Equipment, if all the required lighting equipment as indicated in T able H on this page (identified by the codes R and S) is designed and installe[...]

15 F-SERIES (March, 2005) 11 0 U .S . Re quir eme nts: The statement below is applicable to all incomplete vehicles with a GVWR of 4536 kg [10,000 lbs] or less with a completion date starting 09/01/2005: This incomplete vehicle does not comply to FMVSS 1 10. In order to comply , the final stage manufacturer must permanently affix a tire placard a[...]

F-SERIES (March, 2005) 16 ST A TEMENTS OF CONFORMITY 12 4 T he st atem ents belo w ar e app lic abl e to th e Cha ssi s Ca b: This v ehicle, when completed, will conform to Standard 124, Accelerator Control Systems, if: • No alterations are made to the accelerator pedal, mounting hardware, adjustable pedal mechanism, or other components of the ac[...]

17 F-SERIES (March, 2005) 20 2 T he st atem ents belo w ar e app lic abl e to th e Cha ssi s Ca b if th e GV WR i s 4 536 kg [10, 000 lb] or les s: This vehicle when completed, will conform to Standard 202, Head Restraints, if: • No alterations are made to the head restraints, the seat assemblies and their anchor ages, the floor pan, or floor p[...]

F-SERIES (March, 2005) 18 ST A TEMENTS OF CONFORMITY 20 8 C anad ian Req uire men ts: The preceding statements and suppor ting figures for FM VSS 2 08, on page s 17 -18, are ap pro priat e co mpli anc e representations f or CMVSS 208, Seat Belt Installation, if this incomplete v ehicle was man ufactured f or sale or use in Canada. In such a case, [...]

19 F-SERIES (March, 2005) 20 9 T he st atem ents belo w ar e app lic abl e to th e Cha ssi s Ca b wi th fro nt seat (s) : This v ehicle, when completed, will conform to Standard 209, Seat Belt Assemblies , if: • No alterations or replacements are made to the seat belt assemblies and attaching hardw are. • No action is taken that would impair th[...]

F-SERIES (March, 2005) 20 – The body installed by the subsequent stage manuf acturer is mounted securely and so designed that, when the completed v ehicle is impacted in any manner specified by applicable provisions of Sta nda rds 21 2 an d 21 9, bo dy d efor mat ion or mov ement relative to the frame does not result in any separation or loss of [...]

21 F-SERIES (March, 2005) 30 1 T he st atem ents belo w ar e app lic abl e to th e Cha ssi s Cab if the vehicle GVWR is 4536 kg [10,000 lb] or le ss: This v ehicle, when completed, will conform to Standard 301, Fuel System Integrity , if: • The following fuel system components as installed b y F ord Mot or Compa ny are not re mov ed, rel ocate d,[...]

F-SERIES (March, 2005) 22 ST A TEMENTS OF CONFORMITY HOLE IN MANUF ACTURERS BOD Y HOLES 3/16 INCH BLIND RIVET * (12 REQ’D) 87 [3.42] 78 [3.07] 48 [1.89] 48 [1.89] 78 [3.07] 48 [1.89] 48 [1.89] 105.7 [4.16] 67.5 [2.66] 48 [1.89] 81 [3.19] 616 [2.42] 75 POINT Z SECTION U U U VIEW P B FRONT OF VEHICLE 48 [1.89] 48 [1.89] 81 [3.19] C REFER TO CALIFOR[...]

23 F-SERIES (March, 2005) ST A TEMENTS OF CONFORMITY HOLES (12 PLACES) OF BRACKET 3/16 INCH BLIND RIVET * (12 REQ’ D) 87.0 [3.42] 78.0 [3.07] 48.0 [1.89] 48.0 [1.89] 78.0 [3.07] 48.0 48.0 [1.89] 105.7 [4.16] 67.5 [2.66] 48.0 [1.89] 81.0 [3.19] 616.0 [2.42] 75 POINT Z SECTION U U U VIEW P 48.0 48.0 [1.89] 81.0 [3.19] C L REFER TO CALIFORNI A FUEL [...]

F-SERIES (March, 2005) 24 30 1 ( Cont inu ed) 30 1 C anad ian Req uire men ts: The Canadian loading requirements are pro vided in Section 3.3 of T est Method 301 Fuel System Integrity , re vised: February 8, 2001, and should be substituted where ver ref erences to FMVSS 301 Section 7.1.6, loadin g requirem ents ha ve been made in the state ments of[...]

25 F-SERIES (March, 2005) CANADIAN VEHICLES CANADIAN VEHICLES (V ehicles to be completed for sale or use in Canada) VEHICLE IDENTIFICA TION Ref er to the V ehicl e Description section of this manual on page 6, f or additional inf or mation. Incomplete v ehicles produced b y F ord Motor Company require, for cer tain applications, optional Pre p P ac[...]

26 F-SERIES (March, 2005) EMISSION CER TIFICA TION INFORMA TION EMISSION CERTIFICA TION INFORMA TION CA UTION: U .S.: 20 06 M ODE L YE AR VEH ICL ES A RE E MIS SIO N CE R TIF IED FOR REGISTRA TION IN SPECIFIC AREAS OF THE UNITED ST A TES . FOR EXAMPLE, VEHICLES CERTIFI ED AND LABELED FOR SALE IN CALIFORNIA CAN NOT BE SOLD IN THE ST A TES THA T REQU[...]

27 F-SERIES (March, 2005) EMISSION CERTIFICA TION INFORMA TION T AMPERING WITH NOISE CONTROLS F ederal la w prohibits the remo val or rendering inoperative by any person, other than for pur poses of maintenance, repair , or replacement, of any de vice or element of design incor porated into such vehicle f or the purpose of noise control pr ior to i[...]

28 F-SERIES (March, 2005) EMISSION CERTIFICA TION INFORMA TION CALIFORNIA MO TOR VEHICLE EMISSION CONTR OL LABEL T o meet California emission cer tification regulations, the Emission Control Information (tune-up) label must be welded, riveted, or otherwise permanently attached to an area within the engine compar tment or to the engine in such a wa [...]

REFERENCE INFORMA TION FORD TR UCK BOD Y BUILDERS LA Y OUT BOOK Throughout this manual y ou will find references to inf or mation f ound in the F ord T ruc k Body Builders La yout Book . Additional Design Recommendations and specifications are also provided to assist subsequent stage man ufacturers in completing chassis cab and incomplete vehicle[...]

FORD MO TOR COMP ANY THE AMERICAN RO AD DEARBORN, MI 48121 FORD MO TOR COMP ANY OF CANAD A LIMITED THE CANADIAN RO AD OAKVILLE, ONT ARIO L6J 5E4[...]