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Franklin TS-TPI manual

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Table of contents for the manual

  • Page 1

    Part Number: 000-0042 Rev . A Copyright © December 2003 Inst allation and W iring Guide TS-TPI T urbine Pump Interface[...]

  • Page 2

    INSIDE FRONT COVER TS-TPI Installation and Wiring NOTICE INCON/EBW has strived to produce the finest possible manual for you, and to ensure that the information contained in it is complete and accurate. However, INCON/EBW makes no expressed or implied warranty with regard to its contents. INCON/EBW assumes no liability for errors or omissions, or f[...]

  • Page 3

    TABLE OF CONTENTS Page TOC-1 TO C TPI User’s Guide T able of Content s 1 Safety ........................................................................................................... 1-1 2 TS-TPI Installation & Wiring .......................................................................... 2-1 3 T ank Sentinel / TS-TPI Interface ......[...]

  • Page 4

    SAFETY Page 1-1 1 TS-TPI Installation and Wiring Guide 1 SAFETY Gr aphic Symbol Conv entions Through out this User Guide these symbols will highlight information for your safety and the proper functioning of this equipment. Read carefully the steps in this guide and pay special attention to the steps where you see these symbols. Important informati[...]

  • Page 5

    1 Page 1-2 SAFETY TS-TPI Installation and Wiring Guide ELECTRICAL DANGER ALWAYS lock out and tag electrical circuit breakers while installing or servicing this equipment, pumps and related equipment. A potentially lethal electrical shock hazard and the possibility of an explosion or fire from a spark can result if the electrical circuit breakers ar[...]

  • Page 6

    SAFETY Page 1-3 1 TS-TPI Installation and Wiring Guide WARNING Allow no source of combustion near the work area. Be careful not to cause sparks when working on fuel dispensing equipment. Failure to follow these directions may cause an explosion hazard, which could result in property damage and death. WARNING These containment sumps can trap dangero[...]

  • Page 7

    Installation and Wiring Page 2-1 2 TS-TPI Installation and Wiring Guide 2 TS-TPI INST ALLA TION & WIRING Ov er view The TS-TPI T urbine Pump Interface is a communication device that allows the INCON TS-1001, TS-2001 Automatic T ank Gauge (A TG) or other devices to communicate with the turbine pump controllers (TPC). The TS-TPI is available as a[...]

  • Page 8

    2 Page 2-2 Installation and Wiring TS-TPI Installation and Wiring Guide LS300 BLACK WH I T E RED TXD 485- GND RXD 4 85 + TXD 485- GND RXD 4 85 + HOST PORT PORT 1 PORT 2 PORT 3 PORT 4 TPI BOAR D TS1001 O R TS200 1 ON LY ATG IN P U TS TS-LLD 485B 485A S, RTN DSY IN 1 GND IN 2 GND RED BLACK WHI TE CABLE- BEL DEN CONDU CTOR #9365-18AW G OR EQ UIVALENT [...]

  • Page 9

    Installation and Wiring Page 2-3 2 TS-TPI Installation and Wiring Guide IN PU TS TS-LLD 485B 485A S,RTN DSY IN 1 GND IN 2 GND RED BLAC K WH I T E BLACK WHI TE RED TS1001 O R TS 2001 O NL Y ATG LS300 + G RS48 5 TPC CABL E-BELDEN CONDUC TOR #9365-18AW G OR EQUIVALENT ADDITION AL TPC GROUPS TXD 485- GND RXD 485+ TXD 485 - GND RXD 4 85 + TXD 485- GND R[...]

  • Page 10

    2 Page 2-4 Installation and Wiring TS-TPI Installation and Wiring Guide LS300 TPI BOARD BLACK WHIT E RED TXD 485 - GND RX D 485 + TXD 485 - GND RX D 485 + TXD 485 - GND RX D 485 + TXD 48 5- GND RXD 485+ TXD 485- GND RXD 485+ HOST PORT PORT 1 PORT 2 PORT 3 PORT 4 NO TS- TPI BOARD I N THI S LS30 0 IF TS-T PI I S PRESENT, REMOVE IT BE FORE MA KIN G TH[...]

  • Page 11

    Installation and Wiring Page 2-5 2 TS-TPI Installation and Wiring Guide Wire diagram for TS-TPI with two TS-300 AutoLearn to Automatic Tank Gauge TS-1001, TS2001 and TPCs Figure 2-4 ● Provides communication between ATG, TPCs, and both TS-LS300 consoles. ATG requires the Line Leak detection option for full operation of TS-LS300 and ATG communicati[...]

  • Page 12

    2 Page 2-6 Installation and Wiring TS-TPI Installation and Wiring Guide Stand AloneTS-TPI with Automatic Tank Gauge TS-1001 or TS2001 and TPCs Figure 2-5 ● Communication between ATG and TPCs, no additional ATG options required for full operation ● Stand Alone TS-TPI requires separate 120 - 240 vac, 50/60 hz, power ● See Tank Sentinel Installa[...]

  • Page 13

    Installation and Wiring Page 2-7 2 TS-TPI Installation and Wiring Guide Stand AloneTS-TPI with TPCs ● Communication between TS-TPI and TPCs. Use this application for remote controller fault indication and controller fault reset. ● Stand Alone TS-TPI requires separate 120 - 240 vac, 50/60 hz, power ● TS-TPI reset switch will reset the TS-TPI i[...]

  • Page 14

    2 Page 2-8 Installation and Wiring TS-TPI Installation and Wiring Guide TPI Configuration Switch Figure 2-7 Locate the single dip switch on the TS-TPI board labeled SW1. This set of switches sets how the various ports communicate. The host (ATG) and Pump Controllers all communicate using RS-485 connections. The TS-LS300 communicates using RS- 232. [...]

  • Page 15

    TANK SENTINEL/ TS-TPI INTERFACE Page 3-1 3 TS-TPI Installation and Wiring Guide 3 T ANK SENTINEL/TS-TPI INTERF A CE Ov er view The T urbine Pump Interface (TS-TPI) hardware has been developed to facilitate communications of the T urbine Pump Controllers (TPC) operating conditions with the INCON T ank Sentinel Automatic T ank Gauge (A TG) consoles v[...]

  • Page 16

    3 Page 3-2 TANK SENTINEL/ TS-TPI INTERFACE TS-TPI Installation and Wiring Guide In “Leveling Mode”, the A TG keeps the levels on multiple t anks the same and in the “Priority Mode”, a specified tank will draw down to it s reserve percentage before other tanks are called upon. The A TG also performs tank level management by generating alarms[...]

  • Page 17

    TANK SENTINEL/ TS-TPI INTERFACE Page 3-3 3 TS-TPI Installation and Wiring Guide Diagnostic Operations A pump controller Diagnostic menu is available on the console display to allow a user to reset a pump controller from the A TG . Another diagnostic function that is available is the ability to enable automatic calibration of the pump controller and[...]

  • Page 18

    TS-TPI SETUP PROGRAMMING Page 4-1 4 TS-TPI Installation and Wiring Guide TPI ENABLE (UP/DOWN) YES TPI ENABLE (UP/DOWN) NO TPI ENABLE SETUP MENU (M ORE) TPI 4 TS-TPI SETUP PR OGRAMMING Prior to Enabling TPI, the System configuration for Number of Tanks is required. Refer to the Tank Sentinel Setup Programming Guide. TPI ENABLE (user entry) Descripti[...]

  • Page 19

    4 Page 4-2 TS-TPI SETUP PROGRAMMING TS-TPI Installation and Wiring Guide TPI PUMP AU TOCFG TS-TPI PUMP Menu(s) • AUTO CFG (user entry) • NO PUMPS “READ ONLY” • PUMP N Menus (both) AUT O CFG (user entry) Description of S tep s: 1) Press the MENU key to display the SELECT MENU OPTION menu. 2) Press the M1 key under the word SETUP to display[...]

  • Page 20

    TS-TPI SETUP PROGRAMMING Page 4-3 4 TS-TPI Installation and Wiring Guide AUTO-CONFIGURATION NOTE The AUTO CFG function is used to invoke the routines which query the TPI for the number of pump controllers attached to the TS-TPI and other controller and pump related information. When AUTO CFG is st arted, the tank gauge scans the TS-TPI for all the [...]

  • Page 21

    4 Page 4-4 TS-TPI SETUP PROGRAMMING TS-TPI Installation and Wiring Guide PUMP N Menu(s) • NAME (user entry) • TYPE “READ ONL Y” • GROUP “READ ONL Y” • ADDRESS “READ ONL Y” • T ANK (user entry) • HEIGHT (user entry) NAME (user entry) Description of S teps: The PUMP N menu displays six subsequent fields, including T ANK and HE[...]

  • Page 22

    TS-TPI SETUP PROGRAMMING Page 4-5 4 TS-TPI Installation and Wiring Guide TYPE “READ ONL Y” Description of S tep s: 1) Press the M2 key to display the TYPE PUMP N “READ ONL Y” field... In this example, the type “VFC” is displayed... There are five types of controller displays VFC, SC, SCIII, SCI and VFCIV . The displayed TYPE PUMP coresp[...]

  • Page 23

    4 Page 4-6 TS-TPI SETUP PROGRAMMING TS-TPI Installation and Wiring Guide ADDRESS PUMP 1 READ ONL Y 0 ADDRESS “READ ONL Y” Description of S tep s: 1) Press the M4 key to display the ADDRESS PUMP N “READ ONL Y” field... In this example, address “0” is displayed... The address range is from 0-31. 2) Press the CANCEL key to return to the PU[...]

  • Page 24

    TS-TPI SETUP PROGRAMMING Page 4-7 4 TS-TPI Installation and Wiring Guide 3) Press the ENTER key to accept data entry . The display returns to the PUMP N menu. Repeat the user entry steps for each pump. HEIGHT (user entry) 1) Press the M2 key to display the HEIGHT PUMP N user entry field... The default HEIGHT of “+7.0”(inches) is dis- played... [...]

  • Page 25

    4 Page 4-8 TS-TPI SETUP PROGRAMMING TS-TPI Installation and Wiring Guide TPI Group Menu • TYPE “READ ONL Y” • MODE (user entry) • RESERVE (user entry) TYPE “READ ONL Y” Description of S tep s: Here is the main TPI menu, displaying ENABLE, PUMP and GROUP ... 1) Press the M3 key to display the TPI GROUP menu... Here is the TPI GROUP men[...]

  • Page 26

    TS-TPI SETUP PROGRAMMING Page 4-9 4 TS-TPI Installation and Wiring Guide MODE (user entry) Description of S tep s: Here is the MODE GROUP 2 user entry field display . NONE is the default setting... 1) Use the UP/DOWN keys to change the default mode and scroll through the other modes - LEVELING and PRIORITY ... 2) Press the ENTER key to accept data [...]

  • Page 27

    4 Page 4-10 TS-TPI SETUP PROGRAMMING TS-TPI Installation and Wiring Guide RESER VE (user entry) Description of S tep s: Here is the GROUP 2 main menu, displaying TYPE, MODE and RESERVE... 1) Press the M3 key to display the RESERVE menu... Here is the RESERVE user entry field display- ing the “percent full” value for GROUP 2 (in Priority mode). [...]

  • Page 28

    TPI AND LINE LEAK TESTING Page 5-1 5 TS-TPI Installation and Wiring Guide 5 TPI AND LINE LEAK TESTING Disregard this Chapter if the LN TESTS menu does not appear. Note that the position of this menu can be displaced by other menus. The LN TESTS and LINES menu, only appear if one or more NO. LINES are entered under the SYSTEM setup menu. The TS-LS30[...]

  • Page 29

    5 Page 5-2 TPI AND LINE LEAK TESTING TS-TPI Installation and Wiring Guide Line Leak Test Requirements & Notes: 1) Inform the Site Personnel to: (If the store closes at night - not 24-hour) Leave the Pump Controllers power on at night with dispenser power off . The Submerged Turbine Pump (STP) must be able to turn on to run the pressurized line [...]

  • Page 30

    TPI AND LINE LEAK TESTING Page 5-3 5 TS-TPI Installation and Wiring Guide SUNDA Y Press ENTER to accept this data. 1 ST DA Y Dispensing during the test will abort the test* : 30 TH DA Y NOTE: February does not have 30 days ! LAST DA Y TIME 0.1 See T est Requirements and Notes ! 0.1 GPH LINE TEST TIME N 00:00:00 24 HOUR FORMA T See T ABLE 5-1 Use Ke[...]

  • Page 31

    5 Page 5-4 TPI AND LINE LEAK TESTING TS-TPI Installation and Wiring Guide LN Line (leak) LN Line (leak) LN Line (leak) LN Line (leak) LN Line (leak) T T T T T ests Men ests Men ests Men ests Men ests Men u u u u u * Only the No. of lines that are programmed in System menu are displayed FAIL OG Will go Active when any (3 gph, 0.2 gph, and 0.1 gph) L[...]

  • Page 32

    TS-TPI DATA AND REPORTS Page 6-1 6 TS-TPI Installation and Wiring Guide 6 TS-TPI D AT A AND REPORTS Overview The INCON Tank Sentinel displays, prints and faxes data and report information for the user. This chapter describes the DISPLAY and DIAG (Diagnostic) menus, that feature comprehensive user-interface data and report functions. TPI Status Disp[...]

  • Page 33

    6 Page 6-2 TS-TPI DATA AND REPORTS TS-TPI Installation and Wiring Guide Display Menu PUMPS (Data Display) Descriptions of S teps: 1) Press the MENU key and follow the highlighted sequences... The SELECT MENU OPTION menu is shown. 2) Press the DOWN key once... Here is the second SELECT MENU OPTION menu. 3) Press the M1 key to show the DISPLA Y menu.[...]

  • Page 34

    TS-TPI DATA AND REPORTS Page 6-3 6 TS-TPI Installation and Wiring Guide Pump DISPLA Y examples: Each controller type will vary in the available data that can be displayed. The example below is for the SCI controller . Here is the first display of three possible (typical) data displays... Press the DOWN key to scroll through the data displays. 6) Pr[...]

  • Page 35

    6 Page 6-4 TS-TPI DATA AND REPORTS TS-TPI Installation and Wiring Guide TPI Diagnostic Function Notes The diagnostic function allows the user to command the pump controllers from the Tank Sentinel console. The user is able to issue resets to clear faults and enable calibration. To access this function, the user first presses the MENU key, then DIAG[...]

  • Page 36

    TS-TPI DATA AND REPORTS Page 6-5 6 TS-TPI Installation and Wiring Guide PUMP menu. The SELECT PUMP menu displays all of the pump numbers that are communicating with the T ank Sentinel. 5) Press the (M) key under each pump number to display the SELECT DIAGNOS- TIC OPTION menu. In this example, Press the M1 key for the PUMP 1 options. Here is the DIA[...]

  • Page 37

    6 Page 6-6 TS-TPI DATA AND REPORTS TS-TPI Installation and Wiring Guide CALIBRT Menu CALIBR T (User Interface) Description of S tep s: Here is the SELECT DIAGNOSTIC OPTION menu displaying RESET and CALIBR T . 1) Press the M2 key under CALIBRT . The CALIBRA TE PUMP N display asks if the user is sure before enabling automatic calibration for a partic[...]

  • Page 38

    TS-TPI DATA AND REPORTS Page 6-7 6 TS-TPI Installation and Wiring Guide Pump Controller Status Report A Pump S tatus report indicates the current state of the pumps. This report is designed to facilitate troubleshooting at the site. This is the same information as found in the pump section of the program- ming and the DISPLA Y pump status real time[...]

  • Page 39

    6 Page 6-8 TS-TPI DATA AND REPORTS TS-TPI Installation and Wiring Guide How to print the report: Description of S tep s: Here is the T ank Sentinel display in RUN MODE, showing SYSTEM, T ANK, SENSOR, etc. are all OKA Y ... 1) Press the REPORT key to display the SELECT REPOR T GROUP menu... 2) Press the DOWN key twice to show the PUMP menu selection[...]

  • Page 40

    TS-TPI DATA AND REPORTS Page 6-9 6 TS-TPI Installation and Wiring Guide System Setup Report Additions -- TPI/Pump Controller Setup T ank Sentinel Setup reports show the entire configuration of the T ank Sentinel programming. The TPI/Pump Controller section is located in the System Setup Report, below the Sensors section and above (before) the Catho[...]

  • Page 41

    6 Page 6-10 TS-TPI DATA AND REPORTS TS-TPI Installation and Wiring Guide Here is the SELECT SETUP REPOR T display , showing SYSTEM, T ANK, etc. ... 4) Press the M1 key to display the SYSTEM SETUP REPOR T selection menu... Here is the SYSTEM SETUP REPOR T display , showing two choices - PRINTER or F AX... 5) Print the report to the console printer o[...]

  • Page 42

    LINE REPORTS SETUP Page 7-1 7 TS-TPI Installation and Wiring Guide 7 LINE R e por ts SETUP Use this menu to program reports to print or FAX automatically on a schedule (faxing requires an optional Fax/Modem device). See Tank Sentinel Setup Programming Guide Chapters 1, 10, 11 and 12 about Tank and Line Test Reports & Scheduling. See TABLE 7.1 ?[...]

  • Page 43

    7 Page 7-2 LINE REPORTS SETUP TS-TPI Installation and Wiring Guide R epor ts Schedule Menu Line Compliance Report: The Line Compliance Report will include one year ’ s worth of 0.2 gph monthly compliance tests for a selected line, or all lines. The most recent test is shown first and the oldest test last. After a year , the oldest test will be dr[...]

  • Page 44

    TROUBLESHOOTING Page 8-1 8 TS-TPI Installation and Wiring Guide 8 TR OUBLESHOOTING This section is to aid in troubleshooting the TS-TPI and the integrated system that it is connected to. T wo models of the TS-TPI are available, the factory inst alled option in the TS-LS300 AutoLearn and the TS-TPI st and alone unit. These troubleshooting steps will[...]

  • Page 45

    8 Page 8-2 TROUBLESHOOTING TS-TPI Installation and Wiring Guide Status Codes During normal operation 21 TPC is ready to run, no hook signal is detected, and low priority 31 TPC is ready to run, a hook signal is detected, and low priority 61 TPC is ready to run, no hook signal is detected, and priority 71 TPC is ready to run, a hook signal is detect[...]

  • Page 46

    TROUBLESHOOTING Page 8-3 8 TS-TPI Installation and Wiring Guide STP-SCI or STP-SC HEXVALUE DECIMALVALUE FAULT CODE DESCRIPTIONS 0 0 No Fault 1 1 Under Load (Dry Run or Tank Empty) 2 2 Under Voltage (low / fluctuating input voltage) 3 3 Locked Rotor 4 4 Open Circuit (or Locked Rotor or Relay Fault) 8 8 Uncalibrated (new installation) 9 9 Extended Ru[...]

  • Page 47

    INSIDE BACK COVER TS-TPI Istallation and Wiring Guide[...]

  • Page 48

    TS-TPI Turbine Pump Interface Installation and Wiring Guide[...]