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Friedrich CP05C10 manual

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Table of contents for the manual

  • Page 1

    Room Air Conditioner Ser vice and P ar ts Man ual C P05 .Svc (0 5 /0 6 ) CP05C10[...]

  • Page 2

    —2— CONTENTS 1. PREF A CE ...................................................................................................................................................3 1.1 FEA TURES.....................................................................................................................................................3 1.2 SPE[...]

  • Page 3

    1. PREF A CE This ser vice manual provides v ar ious ser vice inf or mation, including the mechanical and electrical par ts, etc. This room air conditioner was manuf actured and assembled under a strict quality control system. The refrigerant is charged at the factory . Be sure to read the safety precautions prior to ser vicing the unit. 1.1 FEA TU[...]

  • Page 4

    —4— 1.3 LOCA TIONS OF CONTR OLS 1 2 3 4 6 5 MONEY SAVER 2 The fan stops when the compressor stops cooling. • Approximately every 3 minutes the fan will turn on and sample the room air to determine if more cooling is needed. TEMPERATURE SETTING 1 • These buttons control the temperature of the room. The temperature can be set within a range o[...]

  • Page 5

    — 5 — 2. DISASSEMBL Y INSTR UCTIONS 2.1 MECHANICAL P AR TS 2.1.1 FRONT GRILLE 1. Pull the inlet grille forw ard. 2. Remov e the screw securing the F ront Gr ille. (Fig. 3) 3. Push the grille up from the bottom and pull the top of the grille aw ay from the case to lift the top tabs out of their slots. (Fig. 4) 4. Carefully position the grille, b[...]

  • Page 6

    — 6 — 2.2 AIR HANDLING P AR TS 2.2.1 AIR GUIDE UPPER 1. Disconnect the unit from the pow er source . 2. Remov e the front grille. (Ref er to Section 2.1.1) 3. Remov e the cabinet. (Refer to Section 2.1.2) 4. Rem o v e the control panel. (Ref er to Section 2.1.3) 5. Rem o v e 2 scr e ws that secure the upper air guide to air guide low er . (See [...]

  • Page 7

    — 7 — 2.2.3 MO T OR 1. Disconnect the unit from the pow er source . 2. Remov e the front grille. (Ref er to Section 2.1.1) 3. Remov e the cabinet. (Refer to Section 2.1.2) 4. Rem o v e the control panel. (Ref er to Section 2.1.3) 5. Rem o v e the uppe r air guide . (Ref er to Section 2.2.1) 6. Remov e the compressor , turbo fan, f an and shroud[...]

  • Page 8

    — 8 — 2.3.2 COMPRESSOR 1. Remov e the front grille and cabinet. (Ref er to Section 2.1) 2. Discharge the refrigerant by using a refrigerant recov er y system. 3. Remov e the ov erload protector . (Ref er to Section 2.3.1) 4. After discharging the unit completely , unbrace the suction and discharge pipes at the compressor connections. 5. Remov e[...]

  • Page 9

    — 9 — 2.3.6 PO WER CORD 1. Disconnect the unit from source of power . 2. Remov e the front grille. (Ref er to Section 2.1.1) 3. Remov e the cabinet. (Refer to Section 2.1.2) 4. Rem o v e a scr e w that secures control panel to base pan. (Ref er to Section 2.1.3) 5. Pulls the control board tow ard you. 6. Disconnect the 2 receptacles and remov e[...]

  • Page 10

    2.4.2 EV APORA T OR 1. Remov e the cabinet. 2. Discharge the refrigerant by using a refrigerant recov er y system. 3. Rem o v e the uppe r air guide . (Re f er to Section 2.2.1) 4. After discharging the refrigerant completely , unbraze the interconnecting tube at the condenser connections. 5. Remov e the ev aporator . 6. Re-install by ref erring to[...]

  • Page 11

    — 11 — Equipment needed: V acuum pump , charging cylinder , manifold gauge , brazing equipment, pinch-off tool capable of making a vapor proof seal, leak detector , tubing cutter , hand tools to remov e components and ser vice valv e. B A B A B A COMPOUND GAUGE SEE INSETS BELOW CAPILLARY TUBE EVAPORATOR (LOW PRESSURE SIDE) COMPRESSOR CONDENSER [...]

  • Page 12

    — 12 — 2 . 4.4 ELECTRICAL D AT A USE OF EXTENSION CORDS Because of potential saf ety hazards, w e strongly discourage the use of an e xtension cord. Howe ver , if you wish to use an e xtension cord, use a CSA cer tified/UL-listed 3-wire (grounding) e xtension cord, rated 15A, 125V . Do not under any circumstances cut or remove the grounding pro[...]

  • Page 13

    — 13 — 3 .2 PIPING SYSTEM F ollowing is a brief descr iption of the impor tant components and their function in what is called the refr igeration system. Ref erence should be made to Figure 32 to follow the refrigerating cycle and the flo w of the refr igerant in the cooling cycle. COOLED AIR HOT DISCHARGED AIR MOTOR COMPRESSOR ROOM AIR HEAT LO[...]

  • Page 14

    — 14 — 3 .3 T R OUBLESHO O TING GUIDE In general, possib le trouble is classified in two kinds. The one is called Starting Failure which is caused b y an electrical defect. The other is Ineffective Air Con- ditioning caused by a def ect in the refrigeration circuit and improper application. Unit is running but cooling is ineff ective . Ineffect[...]

  • Page 15

    — 15 — Fails to Start Improper ther mostat setting Loose terminal connection Improper wiring Che c k voltage power source. Drop of power v oltage. Capacitor check. Replacement. Che c k control s witch setting. Compressor f ails to star t. De f ect of compressor or capacitor . Replacement of compressor (Motor damaged). Irregular motor insulation[...]

  • Page 16

    COMPLAINT CA USE REMED Y F an motor will not run. No power Check v oltage at outlet. Correct if none. P o w er supply cord Che c k v oltage to electronic control board. If non e , check p o w er supply cord. Replace cord if circuit is open. Wire disconnected or Connect wire. Ref er to wiring diagram for connection loose terminal identification. Rep[...]

  • Page 17

    — 17 — COMPLAINT CA USE REMED Y F an motor noise. F an blade If crac ked, out of balance , or par tially missing, replace it. Bl o w er wheel If c r a c k ed, out of balanc e , or pa r tially missing, replace it. Loose set screw Tighten it. W o r n bea r ings If kno c king sounds cont i n ue when r unning replace the moto r . If the motor hums [...]

  • Page 18

    — 18 — COMPLAINT CA USE REMED Y Compressor cycles on F an motor If not r unning, deter mine the cause. Replace if ov er load. required. Condenser air flow Remov e the cabinet, inspect the inter ior surf ace restriction of the condenser . If restricted, clean carefully with a vacuum cleaner (do not damage fins) or brush. Clean the inter ior base[...]

  • Page 19

    — 19 — 4 . CIRCUIT DI A GRAM WH(BL) POWER INPUT BK(BR) (Ribbed) (Plain) GN/YL (GN) GN/YL(GN) THERMIST OR BK BK BL RD BL RD CN-TH1 YL YL OR(BR) OR(BR) OR SYNC M OTOR R Y -LO R Y -HI CN-WORK CN-SYNC CN-DISP DISPLA Y P .W.B ASM R Y -SYNC 250V/T2A (115V/T2A) TRANS FORMER ZNR 43 R Y -COMP MAIN P .W.B ASM BK BK WH BK RD BL BL OLP RD MO TOR CAP ACIT O[...]

  • Page 20

    — 20 — 5 . EXPLODED VIEW 352390 130410 359012 W48602 354210 349480 352390-1 149980 559011 346811 554030 W48602 130910 550140 554160 567502 352115 552102 352111 352113 35211A 135313 135303 152302 135312 132111-2 132111-1 147582-1 147581 159900-1 269310 238310 W0CZZ 249950 268714 263230 137215 268712 267110 749740[...]

  • Page 21

    LocNo FRIEDRICH DESCRIPTION 130410 67302921 Base Assy Single 130910 67303709 Cabinet Assy Single 135312 67306003 Grille Assy Front 135313 67304200 Grille Assy Inlet 14758 1 67304600 Link 147582- 1 67304501 Louver Vertical 2 ea. 149980 67303115 Shroud 152302 67304300 Filter (Mech) 238310 67500115 Escutcheon 269310 67300020 Power Cord Assy 349480 673[...]

  • Page 22

    — 22 — MEMO[...]

  • Page 23

    — 23 — MEMO[...]

  • Page 24

    Post Office Box 1540 • 4200 N. Pan Am Expressway • San Antonio, Texas 78295-1540 • (210) 357-4400 • FAX (210) 357-4490 FRIEDRICH AIR CONDITIONING CO. Visit our web site at www.friedrich.com CP05.Svc (05/06) Use F actor y Cer tified P ar ts...[...]