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Table of contents for the manual
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Page 1
Room Air Conditioner Ser vice and P ar ts Man ual CP10 - CP12 Svc Parts 2010 (0 5/ 10 ) C P 1 0 F10 C P 12F10 0 F Power Mode Timer 0n/ 0 ff Fan Speed Temp Cool Money Saver ® Fa n Only Dry hr Auto Swing 1 15V olts[...]
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Page 2
2 Room Air Conditioner Air Conditioner Ser vice Manual T ABLE OF CONTENTS Safety Precautions ..........................................................................................................................................3 Dimensions ..........................................................................................................[...]
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Page 3
Ser vice Manual 3 Saf ety Precautions Safety Precautions T o pre v ent injur y to the user or other people and proper ty damage, the f ollowing instructions must be f ollow ed. Incorrect ope r ation due to igno r ing inst r uctions will cause ha r m or damag e . The se r iousness is classified b y the f ollowing indications. Meanings of symbols[...]
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Page 4
4 Room Air Conditioner Saf ety Precautions Plug in the power plug properl y . • Otherwise , it will cause elect r ic sho c k or fire. Do not operate or stop the unit b y inserting or pulling out the power plug. • It will cause electric shock or fire. Do not damage or use an unspecified power cor d. • It will cause electric shock or fire. Do n[...]
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Page 5
Ser vice Manual 5 Saf ety Precautions CAUTION • • • • • If water enters the pr oduct, turn off the the power s witch of the main body of appliance. Contact service center after taking the power - plug out from the soc ket. • It will cause electric shock or f ailure of machine. Do not clean the air conditioner with water . • Water ma y[...]
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Page 6
6 Room Air Conditioner Dimensions Dimensions Outside Dimensions This symbol alerts you to the risk of electric shoc k. This symbol alerts you to hazar ds that could cause harm to the air conditioner . This symbol indicates special notes. NOTICE Symbols Used in this Manual 353(13 7 / 8 ") 470(18 1 / 2 ") 525(20 11 / 16 ")[...]
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Page 7
Se r vice Ma n ual Specfications Pr oduct Specifications Ser 7 Pr oduct Specifications Ser Pr oduct Specifications Pr oduct Specifications POWER SUPPLY COOLING CAPACITY (Btu/h) INPUT (W) RUNNING CURRENT (A) E.E.R (BTU/W . h) INDOOR ( F) OUTDOOR ( F) REFRIGERANT (R410) CHARGE EVAPORATOR CONDENSER FAN, INDOOR FAN, OUTDOOR FAN SPEEDS, FAN/COOLING FAN [...]
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Page 8
0 F Power Mode Timer 0 n / 0 f f Fan Speed T emp Cool Money Saver ® Fan Only Dry hr Auto Swing 1 2 3 4 5 7 A i r P u r i f i e r P o w e r T e m p Mo d e T i m e r A S wi n g F a n S pe e d 1 2 4 3 5 Auto Swing 6 6 6. A UT O SWING This button can automatically control the air flow direction. 7 Se r vice Ma n ual 8[...]
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Page 9
Disassembly Disassem b l y Mechanical Parts Before the following disassembly, POWER SWITCH set to OFF and disconnect the power cord. 1. F R ONT GRILLE 1. Open the lnlet grille upward or downward. 2. Remove the screw which fastens the front grille. 3. Pull the front grille from the right side. 4. Remove the front grille. 5. Re-install the component [...]
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Page 10
10 Room Air Conditioner Disassembly Air Handling P ar ts 1. AIR GUIDE AND BL O WER 1. Remove the front grille. 2. Remove the cabinet. 3. Remove the control box. 4. Remove the 3 screws which fasten the brace. 5. Remove the brace. 6. Remove the 2 screws which fasten the evaporator. 7. Move the evaporator forward and pulling it upward slightly. (See F[...]
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Page 11
Se r vice Ma n ual 1 1 Electrical P ar ts 1. Remove the cabinet. 2. Remove the evaporator. 3. Remove the orifice. 4. Remove the blower. 5. Remove the fan. 6. Remove the control box cover and housing of the motor in the control box. 7. Remove the 2 screws which fasten the motor from the mount motor. (See Figure 7 ) 8. Remove the motor. 9. Re-install[...]
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Page 12
MODEL : TOUCH & REMOTE CONTROL TYPE MODEL Disassembly 1 2 Room Air Conditioner 1. Remove the control box. 2. Remove the screw which fasten control panel from control box. 3. Remove the screw which located in the front. 4. Open the bottom side of control box. 5. Remove the screw and the clamp which fastens the capacitor. 6. Disconnect all th[...]
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Page 13
13 Room Air Conditioner Disassembly — Replacement of the refrigeration cycle. 1. When replacing the refrigeration cycle, be sure to Discharge the refrigerant system using a Freon TM recovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the Freon TM . Leave the valve in place after se[...]
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Page 14
Se r vice Ma n ual 14 Disassembly Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pin-off tool capable of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve. A COMPOUND GAUGE EVAPORATOR (LOW PRESSURE SIDE) COMPRESSOR CAPILLARY TUBE CONDENSER (HIGH PRESSURE SID[...]
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Page 15
Se r vice Ma n ual 15 Schematic Diagr am Cir cuit Diagram MODEL : TOUCH & REMOTE CONTROL TYPE MODEL LOCATION NO. 1 2 3 4 5 6 7 8 Q'TY PER SET 1 1 1 1 1 1 1 1 DESCRIPTION POWER CORD ASSEMBLY FAN MOTOR COMPRESSOR DISPLAY P.W.B ASSEMBLY MAIN P.W.B ASSEMBLY THERMISTOR CAPACITOR OWERLOAD PROTECTOR (SMPS) 250V/T2A (250V/T3.15A) MEZ62420717 W[...]
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Page 16
16 Room Air Conditioner Electr onic Control De vice Schematic Diagram[...]
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Page 17
17 Room Air Conditioner T roubleshooting Guide T r oubleshooting Guide Piping System Figure 15 is a brief description of the important components and their function in what is called the refrigeration system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle. MOTOR COMPRESSOR OIL (LIQUID R[...]
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Page 18
Se r vice Ma n ual 18 T roubleshooting Guide T r oubleshooting Guide In general, possible trouble is classified in two kinds. The one is called Starting Failure which is caused from an electrical defect, and the other is ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application. Unit runs but poor cooling[...]
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Page 19
19 Room Air Conditioner T roubleshooting Guide Fails to Start Improper thermistor setting Loose terminal connection Improper wiring Check of power source. Drop of power voltage. Capacitor check. Replacement. Check of control panel setting. Compressor fails only to start. Defect of compressor capacitor. Replacement of compressor (Motor damaged). Irr[...]
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Page 20
Se r vice Ma n ual 20 T roubleshooting Guide ■ MODEL : BG8000ER, WG8000RY4, WG1000RY4 ELECTRIC P AR TS TROUBLESHOO TING GUIDE: P ossible T rouble 1 • The unit does not operate. Is the Trans input power AC 115V? Is the Trans output power about AC 14V? Is shorted the Trans. output? Is output Voltage of IC01D DC 12V? Is output Voltage of IC02D DC [...]
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Page 21
21 Room Air Conditioner T roubleshooting Guide Is Temp. setting set lower than Room Temp.-0.5 ° C? Is the voltage No.10 of IC01M 0V? • Exchange IC01M. • Set the Temp. setting to lower Temp. • Wait 3 Minutes Is the Unit for 3 minutes delay? • Exchange MAIN P.W.B Ass'y. Is the voltage N0.7 of IC01M DC 5V? • Check the RY-COMP. • Chec[...]
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Page 22
Se r vice Ma n ual 22 T roubleshooting Guide Is the voltage of Battery about over 2.3V? • Exchange Receiver Ass'y. Is the connection of CN-DISP1 all right? Is the voltage No.16 of CN-DISP1 on Main P.W.B Ass'y DC 5V? • Exchange the battery. • Check the P.W.B pattern. • Connect connector to CN-DISP1 exactly. NO NO NO YES YES YES P o[...]
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Page 23
23 Room Air Conditioner T roubleshooting Guide ROOM AIR CONDITIONER VOLTAGE LIMITS NAME PLATE RATING MINIMUM MAXIMUM 115V ± 10% 103.5V 126.5V Y D E M E R E S U A C T N I A L P M O C Fan motor will not run. No power Check voltage at outlet. Correct if none. Wire disconnected or Connect wire. Refer to wiring diagram for connection loose terminal ide[...]
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Page 24
Se r vice Ma n ual 24 T roubleshooting Guide Y D E M E R E S U A C T N I A L P M O C , g n i s s i m y l l a i t r a p r o , e c n a l a b f o t u o , d e k c a r c f I n a F . e s i o n r o t o m n a F replace it. , g n i s s i m y l l a i t r a p r o , e c n a l a b f o t u o , d e k c a r c f I r e w o l B replace it. Loose set screw Tighten it.[...]
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Page 25
25 Room Air Conditioner COMPLAINT CAUSE REMEDY Compressor cycles on Voltage Check the voltage. See the limits on the overload. preceding page. If voltage is not within these limits, call an electrician. Overload Check overload, if externally mounted. Replace if open. (If the compressor temperature is high, remove the overload, cool, and retest.) Co[...]
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Page 26
Se r vice Ma n ual 26 Exploded View Exploded Vi e w 249950 238310 237200 359011 135500 W0CZZ 567480 264110 268711-1 268711-2 146812 731273 267110 749740 148000 34681 1 W48602 352380 349600 149980 359012 W48602 349001 349480 152302 135303 147581 130410 135312 550140 567502 130910 147582[...]
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Page 27
27 Room Air Conditioner Rep l a c em e n t P a r t s l i s t LocNo DESCRIPT ION CP10F10 CP12F10 130410 Base Assem bly ,Single 67305518 67305518 130910 Cabinet Assembly,Si ngle 67303716 67303716 135303 Grille,Inlet 67306112 67306112 135312 Grille Assem bly ,Front(Indoor) 67306019 67306019 135500 Cover 67304701 67304701 146812 Motor,AC 67300902 67300[...]
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Page 28
Post Office Box 1540 • 4200 N. Pan Am Expressway • San Antonio, Texas 78295-1540 • (210) 357-4400 • FAX (210) 357-4490 FRIEDRICH AIR CONDITIONING CO. Visit our web site at www.friedrich.com Use F actor y Cer tified P ar ts... CP10 - CP12 Svc Parts 2010 (0 5/ 10 )[...]