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Frymaster 52 Series manual

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Table of contents for the manual

  • Page 1

    PARTS LIST INCLUDED & DOMESTIC Dean, a member of the Commercial Food Equipm ent Service Association, recommends using CFESA Certified Technicians. Price: $8.00 24-Hour Service Hotline 1-800-551-8633 819-5784 MARCH 2002 Super Runner 52 Series Gas Fryers Installation & Operation Manual[...]

  • Page 2

    i Please read all sections of this manual and retain for future reference. Installation, maintenance, and repairs s hould be performed by your Dean Factory Authorized Service Center. CAUTION Do not store or use gasoline or other flammabl e vapors and liquids in the vicinity of this or any other cooking appliance. CAUTION Instructions explaining pr [...]

  • Page 3

    ii SUPER RUNNER 52 SER IES GAS FRYERS TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 2. IMPORTANT INFORMATION 2-1 3. INSTALLATION INSTRUCTIONS 3-1 4. DAILY OPERATION 4-1 5. PREVENTATIVE MAINTENANCE 5-1 6. TROUBLESHOOTING 6-1 7. PARTS LIST 7-1[...]

  • Page 4

    1-1 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.1 Ordering Parts Customers may order parts directly from their local Authorized Parts Distributor. F or this address and phone number, contact your main tenance and repair center or call the factory. The factory address and phone numbers are on th e back cover of this m anual. To speed[...]

  • Page 5

    1-2 1.3 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations en closed in double-bordered boxes similar to the ones below. CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system . CAU[...]

  • Page 6

    2-1 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.1 General Dean Super Runner 52 Series gas fryers are energy- efficient, gas-fired units , design-certified by the CSA International (AGA/CGA), NSF International and m anufactured to their bas ic performance and application specifications. All units are shipped completely assem[...]

  • Page 7

    2-2 2.4 Pre-Installation A. General : Only a licensed plumber should install any gas-fired equipment. 1. A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service. 2. Dean Super Runner Series gas fryers operate on millivolt, and do not require an externa l electric power supply. B[...]

  • Page 8

    2-3 2.6 Air Supply and Ventilation (cont.) C. A commercial, heavy-duty fryer must ven t its combustion wastes to the ou tside of the building. A deep-fat fryer must be installed under a powered exhaust hood, or an exhaust fan must be provided in the wall above the unit, as exhaust gas temperat ures are approximately 800-1000°F (427-538°C) . Check[...]

  • Page 9

    2-4 2.7 Receiving and Unpacking Equipment (cont.) C. Move the fryer to th e location of in stallation and install legs and/or cas ters as described in Chapter 3.2. D. Remove all plastic skin from sides, front, and doors of the unit. Failure to do this will melt the plastic and make it very difficult to remove later. 2.8 Conversion of Units Pressure[...]

  • Page 10

    3-1 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3.1 Installing the Fryer A. Initial Installation: If installed with legs, do not push against the fryer’s side to adjust its position. Use a pallet or lift jack to lift the fryer slightly and pl ace it where it is to be installed. B. Relocating the Fryer : If relocating a [...]

  • Page 11

    3-2 3.2 Leg and Caster Installation (cont.) B. Leg and Rigid Caster Installation 1. Remove unit from pallet. 2. Carefully raise unit with forklift, pallet jack, or other steady means. 3. Place one lock washer on each hex head screw. 4. Insert hex head screws with lock washers [1 /4-20 threads by ¾" (19 mm) long] through bolt holes of leg moun[...]

  • Page 12

    3-3 3.3 Leveling the Fryer (cont.) Rigid Casters (Only) 1. Install the rigid casters on the fryer rear channel only. Legs must be installed on the front channel. 2. There are no level adjustm ents for the rigid casters. B. If the floor is uneven or has a decided slope , place the fryer on a smooth platform. C. If the fryer is moved, re-level the fr[...]

  • Page 13

    3-4 3.3 Leveling the Fryer (cont.) NOTE: The installation must be inspected after it is complete to ensure it meets the inte nt of these instructions. The on-site supervisor and/ or operator(s) should be informed that the appliance is installed with restraints. If restraints are removed to move fryer (clean ing beneath and behind, relocation, etc.)[...]

  • Page 14

    3-5 3.4 Gas Connections (cont.) The gas supply (service) line must be the same size or greater than the fryer inlet line. Super Runner 52-Series gas fryers are equipped with a 3/4" (19 mm) male ISO 7.1 inlet. The gas supply line m ust be sized to accommodate all gas-fired e quipment connected to that gas supply . Consult local gas companies or[...]

  • Page 15

    3-6 3.4 Gas Connections (cont.) Regulating Gas Pressure The fryer and shut-off valve must be disconnected from the gas suppl y during any pressu re testing of the system. External gas regulators are not nor mally required on this fryer. A safety control valve protects the fryer against pressure fluc tuations. If the incoming pressure is in excess o[...]

  • Page 16

    3-7 3.4 Gas Connections (cont.) D. Orifices : The fryer can be configured to operate on any available gas. The correct safety control valve, appropriate gas orifices, and pilot burner are in stalled at the factory. While the valve can be adjusted in the field, onl y qualified service personnel should make any adjustments with the prop er tes t equi[...]

  • Page 17

    3-8 3.4 Gas Connections (cont.) F. After hook up, bleed the gas line of air to ensure that the pilot light will ignite quickly and evenly. CAUTION Qualified personnel MUST perform any adaptation, modi fication, or gas conversion, if required. Failure to use qualified pe rsonnel will void the Dean warranty. 3.5 Adjustments/Adaptation To Different Ga[...]

  • Page 18

    3-9 3.6 Gas Inputs (cont.) C. Adjustments for different gases are as follows: Gases and Gas Supply Pressure* G20 20 mbar G25 25 mbar G31 37 mbar Injector Diameter 2.71 mm 2.71 mm 1.70 mm Burner Marking "blue" marking "blue" marking "red" marking Pilot Marking TJ024 TJ024 TJ013 "red" Gas pressure at the re g u[...]

  • Page 19

    3-10 3.7 Gas Conversion: Procedures (cont.) When converting from G20 (20 mbar) to G25 (25 m ba r), or vice-versa, or G31 (37 mbar) to G31 (50 mbar), the following procedures apply: ♦ Check pilot-adjustment a nd adjust as necessary. ♦ Other adjustments are not necess ary. Conversion from one gas family to another (i.e. changing from natural ga s[...]

  • Page 20

    3-11 3.7 Gas Conversion: Procedures (cont.) Vessel Assem bly Gas Valve Manifold Support Bracket Gas Burner See De tail A Pressure Test Spigot Orif ice Temperature Control Gas Manifold Assem bly 1/2—3/4 Reducer Bushi ng Burner Gas Manifold Burner/Orifi ce Location Detail A Orif ice 1.30-inch [33-mm ] 1.63- i nch [ 4 1- m m ] 3.8 Gas Conversion Com[...]

  • Page 21

    3-12 3.8 Gas Conversion Kits (cont.) SR52G Propane to Natural Gas Components QTY REF DESCRIPTION 1 TJ024 Pilot orifice 5 14-0067-1 Burner orifice, #39 (diameter: 2.53 mm) 1 Label Appareil réglé pour: G20/20 Fryer equipped for: G25/25 3.9 Electrical Connections No outside electrical power source is required for Super Runner gas fryers unless outfi[...]

  • Page 22

    4-1 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 4: DAILY OPERATION 4.1 Initial Startup New units are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, grease, etc., remaining from the manufacturing process, then coated lightly with oil. Wash thoroughly with hot, soapy water to remove any f ilm residue and dust or debr[...]

  • Page 23

    4-2 4.2.1 Pilot Lighting Pro cedures, Domestic (non-CE) WARNING When checking for burner ignition or perf ormance, do not get too close to the burners. Slow ignition can cause possi ble flashback, incr easing the potential for facial and body burns. Light or re-light the pilot as follows: 1. Turn off the manual shut-off valve on the incoming servic[...]

  • Page 24

    4-3 4.2.2 Pilot Lighting Procedures, CE Ensure that the following steps are done in sequence before lighting or re-lighting the pilot: 1. Turn off the manual shut-off valve on the incoming service line. 2. Turn the operating thermostat "OFF". 3. Depress the Pilot Off button (red) on the safety control v alve to turn "OFF". 4. Wa[...]

  • Page 25

    4-4 4.3 Boil-Out Procedure 1. Empty fry vessel and pour in cleanin g solution concentrate. Add water to the lower OIL LEVEL line scribed on the vessel back. 2. Set the operating thermostat-dial/temperature controller to 219°F (104°C), just above that of boiling water. 3. The main burner will ignite. 4. Allow the solution to come to simmer, then r[...]

  • Page 26

    4-5 4.4 Final Preparation WARNING NEVER set a complete block of solid shortening on top of heating tubes. To do so will damage the heating tubes and fry vessel, and void the w arranty. 1. When using a liquid shortening (cooking oil), fill the fryer to the lower OIL LEVEL line scribed into the back of the fryer vessel. 2. When using a solid shorteni[...]

  • Page 27

    4-6 4.6 Opening: Beginning the Work Da y At the beginning of each work day, always check the fryer to ensure: 1. The combination or main gas valve is "OFF". 2. Fry vessel is filled with liquid oil to the bottom OIL LEVEL line sc ribed into the r ear wall of the fry vessel tank. To light the fryer: 1. Open the manual shut-off valve on the [...]

  • Page 28

    4-7 4.7 Filtering Basics (cont.) Basic rules of filtering are: e The shortening should be filtered at least dail y o r even more frequently if cooking is heavy. Filtering ensures long shortening life, better tasting food and minimizes flavors being transferred from batch to batch. e When completing a filter cycle, always clos e the return valve(s) [...]

  • Page 29

    5-1 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1 General All food service equipment works better and lasts l onger when maintained pr operly and kept clean. Cooking equipment is no exception. The fryer shoul d be kept clean during the working day and thoroughly cleaned at each day’s end. 5.1.1 Daily A. Remove and wash[...]

  • Page 30

    5-2 5.1.4 Stainless Steel Care WARNING DO NOT let water splash into the tank of h o t oil. It will splatte r and can cause severe burns. All stainless steel fryer cabinet pa rts should be wiped regularly with hot, soapy water during the day, and with a liquid cleanser designed for stainless steel at the en d of each day. e Do not use steel wool, ab[...]

  • Page 31

    6-1 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 6: TROUBLESHOOTING 6.1 General CAUTION This appliance may have more than one po wer supply connection point. Disconnect all power cords before servicing. The problems and possible solutions covere d are those most commonly encountered. To troubleshoot, perform the test set-up at the beginning of each co[...]

  • Page 32

    6-2 6.2 Pilot Burner Malfunction (cont.) C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelop the thermocouple completely at all tim es. 1. Check for drafts that might be caused by air conditioning equipment or m ake-up air apparatus. Turn air-moving equi pment off and recheck the pilot. CAUTION Do not attempt to turn t[...]

  • Page 33

    6-3 6.3 Main Burner Malfunction (cont.) D. Fryer will not reach the temperatur e setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor. 2. Loose wiring/wire connection E. Fryer shortening temperature ca nnot be controlled; fryer runs at high-lim it temperature. 1. Defective operating thermostat or te[...]

  • Page 34

    6-4 6.4 Millivolt Wiring Diagrams 6.4.1 All Units (Except Australia) Combination Gas Valve High-Limit Operating Thermostat Whit e Red Black Red Red Black Thermopile 6.4.2 Australia Only Temperature Control High-lim it Pilot Gas Valve Gas In Thermopile Thermocouple Electrode AGA Pilot Bracket Ignit or Piezo Bracket Pilot Gas Robe rtshaw Gas Valv e G[...]

  • Page 35

    7-1 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 7: PARTS LIST 7.1 Super Runner 52 Primary Components 1 4 - 0 0 0 1 - 1 1 4 - 0 0 0 1 - 2 1 4 - 0 0 0 1 - 2 1 4 - 0 0 0 1 - 3 26 21 8 9 3 4 7 16 34 17 15 27 33 18 25 24 19 20 12 11 6 2 22 1 23 30 13 32 31 28 29 5 10 13 14[...]

  • Page 36

    7-2 7.1 Super Runner 52 Primary Components (cont.) ITEM PART # COMPONENT 1 50076-1 Vessel Weld Assembly M/S (823-3530 SM50) * 50076-2 Vessel Weld Assembly S/S (823-3329 SM50) 2 823-3618 Gas Manifold (Weld Assembly) 3 810-2048 Orifice For Natural Gas [#39 (2.53 mm) Domestic and Australia * 810-2059 Orifice For LP Gas [#53 (1.51 mm) Domestic and Aust[...]

  • Page 37

    7-3 7.2 Super Runner 52 Gas Valves and Related Components, Domestic, CE and Australia 1a 2 3 5 6 7 4 16 15 14 12 9 8 13 10 11 1b[...]

  • Page 38

    7-4 7.2 Super Runner 52 Gas Valves and Related Components, Domestic, CE and Australia (cont.) ITEM PART # COMPONENT 1a 810-2036 Gas Valve, Millivolt, Natural Gas (Domestic Only) * 807-3549 Gas Valve, Millivolt, LP Gas (Domestic Only) 1b 810-2294 Gas Valve Assembly, Robertshaw—Natural Gas (Australia Only) * 810-2295 Gas Valve Assembly, Robertshaw?[...]

  • Page 39

    Dean, 8700 Line Avenue, Shreveport, Louisiana 71135 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 Price: $6.00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5784 06-01[...]