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Frymaster CT16 Series manual

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Table of contents for the manual

  • Page 1

    Frymaster, a mem ber of the Commercial F ood Equi pment Servi ce Association, recommends using CFESA Certified Technician s. 24-Hour Service Hotline 1-800-551-8633 JANUARY 2004 *8195993* CT16 Series Toaster Service and Parts Manual[...]

  • Page 2

    NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR T HIS ENODIS EQUIPMENT OTHER THA N AN UNMODIFIED NEW OR RECYCL ED PART PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED S ERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGIN AL CONFIGURATION, THE WARRANTY WILL BE VOID. FURTHER, F RYMASTER/DEAN AN[...]

  • Page 3

    1-1 CT16 SERIES TOASTER SERVICE AND PARTS MANUAL CHAPTER 1: SERVICE PROCEDURES Upper Compre ssion Adjustm ent Knobs Lower Compre ssion Adjustm ent Knobs Bun Guide for Heel and Crown Slots Heated Holding Tray LOW E R SETPOINT BUTTON ON/OFF BUTTON LED DISP LAY RAISE SETPOI NT BUTTON DISP LAY TEMPE RATU RE BUTTON REDY 1.1 CT16 Toaster Functional Descr[...]

  • Page 4

    1-2 1.3 Replacing Components Accessing the Electronics 1. Pull the bun compression knobs off their shafts. 2. Remove the screws around the edge of the component housing cover and remove the cover. Accessing the Drive Motor and Auxiliary Transformer Carefully lay the unit on its back and remove the seven screws that secure the bottom cover in place.[...]

  • Page 5

    1-3 Step 10d - Remove las t two screws and pull conveyor away from housing. Step 10c - Rem ove these four hex head screws and two nuts. Step 10b - Remove cartridge heater. Step 10a - Remove drive pulley. 11. To remove the toasting conveyor assembly : (See illustration on following page.) a. Detach the platen and probe wiring from the relay, high-li[...]

  • Page 6

    1-4 e. Rotate the tray stabilizer latch upward and, wh ile supporting the conveyor assembly, remove the hex-head screw securing the top of the assembly from the outside (conveyor side) of the component housing and carefully pull the assembly away from the housing. Step 11b - Rem ove the drive pulley. Step 11c - Remove these f ive flange nuts and th[...]

  • Page 7

    1-5 Heater Probe High Limit Plug Platen Tray B race NOTE: Probe and high limit wi res mu st be routed through this bushing as shown by large arrow. 4. Replace the failed component, being sure to route the component wires through the bushing as shown in the illustration above. Reassemble by reversing the steps performed and reconne ct the wiring in [...]

  • Page 8

    1-6 7. To replace the auxiliary transformer (present only in 200V and 208V units), hold th e replacement next to the failed transformer and, one at a t ime, disconnect the wires from the failed transformer and connect them to the replacement. When all wiring has been transferred, remove the screws and nuts that secure the transformer to the back wa[...]

  • Page 9

    1-7 1.4 Technician Troubleshooting PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Failed transformer. A. Check for line voltag e on the primary (line) side of transform er and 12VAC on secondary (l oad) side of t ransformer. If line voltage is present but secondary voltage i s not 12V AC, the tra nsform er has failed. B. Failed computer . B. Check co[...]

  • Page 10

    1-8 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Failed computer . A. Check for 12VDC on com puter pins 6 & 7. If NOT presen t AND motor is runn ing, replace computer. Check for 5VDC on terminals 3 & 4 of main heater relay and pins 1 and 6 of com puter. If NOT present at either point AND motor is running, replace computer. B. Broken/loose w[...]

  • Page 11

    1-9 1.5 Wiring Diagrams NOTE: These diagrams depict wiring as of the date of manual publication. They may not reflect design changes made to the equipment after publication. Always refer to the wiring diagram affixed to the unit when actually troubleshooting or servicing this equipment. NON-CE TOASTERS[...]

  • Page 12

    1-10 CE AND AUSTRALIAN TOAST ERS[...]

  • Page 13

    1-11 1.6 Schematic 9 8 12Volt Secondary LINE VOLTAGE Cover Interloc k High Lim it COM NO 12 3 5 4 Main Heater Probe 6 7 0 1 6 8 2 4 COMPUTER 3 4 Main Heater Relay Latch Relay Drive Motor Trans for m er 1 2 Resist or Main Heater Cartridge Heater LINE FILT ER (C E AND AUST RALIAN T OA STERS O NLY) M F Fan[...]

  • Page 14

    THIS PAGE INTE NTIONALLY LEFT BL ANK.[...]

  • Page 15

    2-1 CT16 SERIES TOASTER SERVICE AND PARTS MANUAL CHAPTER 2: PARTS LIST 2.1 Introduction CT16 Toasters manufactured for use in the European Union (CE) and those manufactured for use elsewhere are identical in most respects, but there are some important difference s. The paragraphs that follow summarize the differences and provide a list of the parts[...]

  • Page 16

    2-2 2.2 Cabinetry 1 2 3 4 5 25 30 7 29 8 29 14 16 16 17 18 19 20 21 13 27 28 9 10 22 26 11 27 12 24 23 29 30 6[...]

  • Page 17

    2-3 ITEM PART # COMPONENT 1 106-2720SP Back Cover Assembly 2 824-1117 Tray Assembly, Toast 3 816-0573 Insulation, Toast Tray 4 200-4270 Bottom, Toaster 5 816-0589 Seal, Toaster Base 6 823-3988 Housing, Component 7 210-5311 Bracket, Lower Hinge 8 823-2941 Bracket, Upper Hinge 9 210-3434 Cover, Air Inlet 10 200-2877 Brace, Component Housing 11 210-28[...]

  • Page 18

    2-4 2.3 Conveyor Assembly, Dual Belt 1 3 19 12 21 24 17 18 22 5 17 18 8 9 7 10 5 23 11 13 4 7 14 6 2 20 15 16[...]

  • Page 19

    2-5 ITEM PART # COMPONENT 1 806-9200 Roller Assembly, Dual Belt Idler 2 806-9318 Roller Assembly, Dual Belt Drive 3 810-2303 Washer, Teflon Crumb 4 809-0132 Screw, ¼-20 x ¾-inch Slotted Pan Head 5 826-1374 Screw, #10 x ½-inch Hex Head (Pkg. of 25) 6 809-0647 E-Ring 7 809-0745 Washer, ¼-inch Flat 8 810-1672 Spring, Compression Plate 9 810-1718 S[...]

  • Page 20

    2-6 2.4 Conveyor Assembly, Toasting 3 6 24 18 14 19 1 12 22 20 7 5 8 15 2 11 10 13 17 16 4 31 28 29 30 25 27 28[...]

  • Page 21

    2-7 ITEM PART # COMPONENT 1 106-2123SP Tray with Grommet, VT Platen 2 210-0318 Crumb Shield, Toasting Conveyor 3 806-9195 Roller, VT Toasting Belt Idler 4 806-9196SP Platen Assembly, VT 5 806-9199 Roller, VT Toasting Belt Drive 6 810-2303 Washer, Teflon Crumb 7 809-0266 Screw, #10 x ½-inch Philips Truss Head 8 809-0647 E-Ring 9 809-0650 Screw, 10-[...]

  • Page 22

    2-8 2.5 Electronic Components 1 2 3 4 5 6 7 12 11 13 14 15 8 9 10[...]

  • Page 23

    2-9 ITEM PART # COMPONENT 1 807-3213 Relay, Solid State 5A 3/16 Control Terminals 2 807-3021 Relay, 30A 12VDC DPST NO 3 826-1562 Relay, Solid State 40A 280V SPST NO 4 106-0781SP Transformer and Bracket Assembly, CE and Australian * 807-0910 Fuse, 250V 3A (fuse for CE/Australian transformer) 5 807-0979 Transformer, 208-240VAC/12VAC, 50/60 Hz, 43VA, [...]

  • Page 24

    2-10 2.6 Motor, Drive Train, and Fan Components See Page 4 See Page 6 3 4 1 2 7 6 5 8 9 ITEM PART # COMP ONENT 1 Motor Assembly, 50/60 Hz 106-3052 200-208V VT Drive 106-2841 220-250V VT Drive 2 810-2302 Drive Belt 3 106-2128 Bracket Assembly, VT Idler Pulley 4 826-1368 Nut, ¼-20 Serrated Flange (Pkg. of 10) 5 Pulley, Motor Driven 810-2565 18-Tooth[...]

  • Page 25

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  • Page 26

    Frymaster, L.L.C., 8700 Line Avenue, PO Box 5100 0, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688 -2200 FAX (Tech Suppor t) 1-318-219-71 35 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5993 JANUARY 2004[...]