English dropdown-ico

Frymaster Dean 1824E manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Frymaster Dean 1824E, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Frymaster Dean 1824E one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Frymaster Dean 1824E. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Frymaster Dean 1824E should contain:
- informations concerning technical data of Frymaster Dean 1824E
- name of the manufacturer and a year of construction of the Frymaster Dean 1824E item
- rules of operation, control and maintenance of the Frymaster Dean 1824E item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Frymaster Dean 1824E alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Frymaster Dean 1824E, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Frymaster service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Frymaster Dean 1824E.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Frymaster Dean 1824E item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Frymaster, a member of the Commercial Food Equi pment Se rvice Association, recommends using CFESA Certified Tech nicians. 24-Hour Service Hotline 1-800-551-8633 *8196115* JUNE 2007 Flatbottom Series Electric Fryers (Models 1824E, 2424E and Combinations) Service & Parts Manual[...]

  • Page 2

    ii NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PU RCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTH ORIZED SERVICE CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THI S WARRANTY WILL BE VOID. FURTHER, FRYMAST ER DEA[...]

  • Page 3

    iii Flatbottom Series Electric Fryers TABLE OF CONTENTS Page CHAPTER 1 – SERVICE PROCEDURES 1-1 1.1 General 1-1 1.2 Calibrating the Thermatron Controller 1-1 1.3 Accessing the Control Box Electronics 1-3 1.4 Replacing an Thermatron Temperature Control Board 1-3 1.5 Replacing a Transformer 1-3 1.6 Replacing a Contactor 1-4 1.7 Replacing a Safety D[...]

  • Page 4

    FLATBOTTOM SERIES ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 General Before performing any maintenance on your Frym aster Dean Flatbottom Electric fryer, you m ust disconnect the electrical power supply. When electrical wires are disconnected, it is re commended that they be marked to facilitate reassembly. DANGER Hot cooking oil will ca[...]

  • Page 5

    1-2 IDENTIFYING PARTS Rocker Switch Panel Breakers Thermatron Controller Drain Control Box Access Drain Nipple Extension Bracket Safety Drain Relay Transformer Thermatron Board Terminal Block Breaker Contactor Control Box[...]

  • Page 6

    1-3 1.3 Accessing the Control Box Electronics (Interface Board, Transf ormer, Contactor, Breakers, Transformer and Relay) 1. Unplug all power cords. 2. Open front door of cabinet and remove the tw o bolts holding down the drain nipple extension bracket. 3. Remove the three screws from bottom of control box access panel. 4. Remove the four screws in[...]

  • Page 7

    1-4 1.6 Replace Contactor 1 Unplug all power cords. Perform Procedure 1.3, Steps 1-5, Accessing Cont rol Box Electronics. 2. Identify faulty contactor. Remove all wiring connected to the contactor terminals inside the component box. Tape wire-pairs together and mark each wire-set or wire for reassembly. 3. Remove contactor-mounting screws and remov[...]

  • Page 8

    1-5 1.10 Replace Temperature Sensor and High-Limit Thermostat Probes 1. Unplug all power cords. 2. Drain the cooking oil from the frypot and leave the drain open. 3. Lift up and remove the element guardplate. 4. Remove the two screws from the bottom of the faceplate cover. 5. After removing screws, gently tilt up and lower faceplate. Note that when[...]

  • Page 9

    1-6 12. Thread the new probe wire through the hole in front of the fryer. The probe assembly should be oriented in the same manner as the probe being replaced. Place the new probe assembly onto the elem ent, and ensure that the probe extends 1” beyond the front of the bracket before securing the bracket. Also ensure that the springs are on each p[...]

  • Page 10

    1-7 1.12 Replace Heating Element under the Frypot 1. Perform Procedure 1.10, Replace Temperature P robe, Steps 1-9. 2. Remove the wires from the element by rem oving the nuts on each end of the element. 3. Remove the screws attaching the element bracket to th e cabinet. 4. Gently slide the element out by pulling towards the front of the fryer. 5. I[...]

  • Page 11

    1-8 Motor overload can be caused by: • Solidified shortening in the pan or filter lines, or • Attempting to filter unhe ated oil. Cold oil is more viscous, causing the pump motor to trip a breaker. Always filter with the oil at operating temperature [~350°F (177°C)]. If the motor runs but the pump doe s not, there is a blockage in the pump or[...]

  • Page 12

    1-9 1.15 Probe Resistance Chart Use the chart below when testing temperature probes and probe circuits for proper operation. Probe Resistance Chart Current-Style Thermatron Systems (Probe wire color: Two Black Wires or Tw o Brown Wires) ° Celsius ° Fahrenheit Ohms (± 3%) 21 70 108130 27 80 84606 32 90 66721 38 100 53020 43 110 42452 49 120 34206[...]

  • Page 13

    1-10 1.16 Element Wattage/Amperage Calculation Charts Use the charts below when changing voltages or determining amperage for a given elem ent configuration. L1 L2 L3 Three Phase Amperage To determine Three Phase A mperage, solve for Single Phase first: = Single Phase Amps Voltage Wattage 240V 17,000W = 40.944 Amps per Phase Then divi de the Single[...]

  • Page 14

    1-11 Problem Probable Causes Corrective Action A. Controller has failed. A. If available, substitute a controller known to be working for the suspect controller. If the substitute controller functions correctly, order a new controller. Fryer does not heat. B. One or more other components have failed. B. If the circuitry in the fryer control system [...]

  • Page 15

    1-12 1.17.2 Filtration Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit breaker is tripped. A. Verify that the power cord is fully plugged in. If so, verify that circuit breaker is not tripped. Filter pump won't start. B. Blockage in filter pump. Test: Close the drain valve and pull the filter pan o[...]

  • Page 16

    1-13 1.18 Wiring Diagram 8051434C[...]

  • Page 17

    FLATBOTTOM SERIES ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Accessories 1 2 3 4 5 6 Item Part Number Description 1 210-3703 Hanger, Basket 2424E 2 106-2840SP Cover Assembly, Frypot 1824 106-2839SP Cover Assembly, Frypot 2424 3 803-0197 Fryer Friend 27” (Cleanout Rod) 4 823-4127 Crumb Tray 5 823-3934 Vessel Divider 6 803-0209 Brush, Frypot Cle[...]

  • Page 18

    2-2 2.2 Cabinetry 2.2.1 Backs, Bases, Casters, Sid es, Etc. (11824E, 12424E Non-Filter) 9 10 11 1 2 3 4 5 6 7 8[...]

  • Page 19

    2-3 Item Part Number Description 106-2176 Cabinet Assembly, 11824E Non-Filter 106-2175 Cabinet Assembly, 12424E Non-Filter 1 200-2903 Channel, Base 1824 200-2971 Channel, Base 2424 2 210-3341 Door, Duct Access 3 823-3725 Side, 18 S/S LH Cabinet 823-4276 Side, 24 S/S LH Cabinet 823-4266 Side, 24 ALZ LH Cabinet 4 823-3727 Side, 18 S/S RH Cabinet 823-[...]

  • Page 20

    2-4 2.2.2 Backs, Bases, Casters, Si des, Etc. (SCF 22424E and 32424E) 4 19 18 13 15 16 17 12 1 9 11 8 2 5 7 3 10 14 6 20 21 22 23 24[...]

  • Page 21

    2-5 Item Part Number Description 106-2206 Cabinet Assembly, U224E 106-2204 Cabinet Assembly, SCF32424E 106-3136 Cabinet Assembly, 2424E SS 1 200-2624 Upright, Rear 2 200-2632 Support, Inner Panel 3 200-2643 Base Frame Lower Plate 4 200-2717 Support, Pump Motor D180 5 200-2935 Post, 2424 Door 6 200-2971 Channel, Base 32424 200-4696 Channel, Base 242[...]

  • Page 22

    2-6 2.2.3 Door Assembly and Component Parts 1 2 3 4 5 6 8 9 10 7 11 Item Part Number Description 106-2788 Door Assembly 1824 106-2784 Door Assembly 2424 1 106-4067SP Pin Assembly, Door 806-4487SP Pin, Hinge Cover & Door 810-0658 Retaining Ring (Unplated) 2 200-4588 Liner, Inner Door 1824 200-4577 Liner, Inner Door 2424 3 809-0191 Washer, ¼” [...]

  • Page 23

    2-7 2.2.4 Flue Caps, Top Caps, and Related Components 3 7 8 9 1 6 10 11 12 13 14 15 4 2 5 Item Part Number Description 1 823-4100 Deflector, 2424 Oil 2 210-4317 End Strip, 24L 18R Oil 3 210-4313 Joiner Strip (Joins frypots within a system) 4 210-4598 Joiner Strip, 18/2424 (Joins one fryer system to another) 5 823-4684 Fluecap, 2-2424 6 823-3474 Def[...]

  • Page 24

    2-8 2.3 Control Panels, Wireways, and Related Components 23 24 1 2 12 14 9 10 22 18 17 16 13 15 20 21 11 19 3 4 5 6 7 8[...]

  • Page 25

    2-9 Item Part Number Description 1 106-2046 Plate Assembly, SCF2 Thermatron PCB Component 826-2031 Thermatron Kit, 115/220V includes 106-0165 2 106-0165 PCB, SCF2 Thermatron Board 115/230 106-2108 Breaker Assembly, 3-Pole 240VAC Circuit 3 807-3748 Breaker, 3-Pole 240VAC Circuit 4 810-2342 Plate, Circuit Breaker Mounting 5 106-2119 Relay/Transformer[...]

  • Page 26

    2-10 2.4 Electronic Components 1 2 3 4 5 6 7 8 9 10 12 13 11[...]

  • Page 27

    2-11 Item Part Number Description 1 106-2135SP Panel Assembly, Power/Reset/Boil-Out 807-3574 Switch, Power 807-3576 Switch, Reset 807-3579 Switch, Boil-Out 2 807-3611 Relay, 24VAC Coil (Optional Safety Drain Relay) 3 826-2031 PCB Board, 115/230V (Thermatron Board Kit) 4 106-3777 Faceplate Assembly, Thermatron 106-1955 Harness Assembly, SCF32424 Pot[...]

  • Page 28

    2-12 2.5 Filter Components 2.5.1 Filter Pan Assembly 7 8 2 3 4 5 6 1 Refer to Sectio n 2.5.2 for parts breakdown of t his cad dy assem bly. 7 8 9 10 11 12 13 14 15 16 Magnasol Leaf Configur ation Filter Paper Config uration Item Part Number Description 1 106-3675SP Filter Screen Assembl y , 2424 810-2237 Ma g nasol Leaf w/ 11x19 Retrofit includes h[...]

  • Page 29

    2-13 2.5.2 Filter Pan Caddy Assembly 1 2 5 6 3 4 8 7 Item Part Number Description 106-1693SP Filter Pan Caddy Assembly SCF2424 1 200-2627 Brace, Cross 2 200-2641 Filter Frame Side, 2424SCF 3 200-2642 Filter Frame Front & Rear 4 809-0054 Nut, Elastic Stop, 10-32 Zn Pl 5 809-0767 Screw, 10-32 X ½ Phil Tr Hd SS 6 809-0823 Nut, Nylock, ¼-20 7 810[...]

  • Page 30

    2-14 2.5.3 Under Fryer Filter (UFF) Components Right-Flush configuration illustrated. 30 26 10 29 26 26 16 29 10 28 27 10 25 34 19 20 17 16 21 2 22 23 19 10 19 18 4 3 6 7 5 24 13 1 12 15 10 13 14 11 33 32 31 9 8[...]

  • Page 31

    2-15 Item Part # Component 1 810-2100 Motor, 120-230VAC ⅓ -HP Filter Pump 2 810-2098 Pump, 8 GPM Filter 3 810-2245 Hose, 16¾-inch Filter Pan to Pump 4 810-2173 Disconnect- Female, ½-inch 5 813-0735 Reducer, ½-inch to ⅜ -inch NPT Bell 6 813-0869 Elbow, ⅜ -inch NPT Street 7 810-2762 Disconnect, ⅜ -inch Female with Radial Collar 8 813-0625 [...]

  • Page 32

    2-16 2.6 Elements and Related Components 1 2 3 4 5 6 7 8 9 Item Part Number Description 1 826-1831 Element, 240V/6.3kw Heating (includes mounting hardware) 826-1805 Element, 208V/6.3kw Heating (includes mounting hardware) 2 823-3760 Heater W/A, 208V/6.3kw Element 823-3836 Heater W/A, 240V/6.3kw Element 3 200-1376 Bracket, Restraining 4 823-4573 Pla[...]

  • Page 33

    2-17 2.7 Harnesses 1 2 3 4 13 16 15 14 9 10 11 12 5 6 7 8[...]

  • Page 34

    2-18 Item Part Number Description 1 106-1262 Harness Assembly, Boil Out Board 2 106-1652 Harness, Drain Valve MSW-WW 3 106-1955 Harness Assembly, FB Thermostat 4 106-1978 Harness Assembly, 2424 Heat Light 5 106-2122 Harness Assembly, 208VAC Go Board 6 106-2132 Harness Assembly, Boil Out 106-2139 Wire Assembly, Power Switch 7 106-2134 Harness Assemb[...]

  • Page 35

    2-19 2.8 Oil Discharge Assembly 1 3 6 4 7 2 8 9 11 10 5 12 Item Part Number Description 106-2184 Oil Discharge Assembly, SCF 2424E includes 106-2194 and 106-2192 106-2194 Oil Discharge Assembly, 2424E Component 1 810-2357 Tubing, 24E Flush Line 2 813-0003 Tee, ½ NPT BM 3 813-0022 Nipple, ½ x Close NPT BM 4 813-0087 Nipple, ½ NPT X 1 ½ BM 5 813-[...]

  • Page 36

    2-20 2.9 Oil Return Assembly 1 2 3 4 6 7 10 9 8 5 Oil Return Assem bly 24E (P/N 106-2192) Illustrated Item Part Number Description 106-2188 Oil Return Assembly 1824E LH 106-2183 Oil Return Assembly 1824E RH 106-2192 Oil Return Assembly 24E LH 106-2189 Oil Return Assembly 24E RH 106-3130 Oil Return Assembly 2424E LH 106-3131 Oil Return Assembly 2424[...]

  • Page 37

    2-21 2.10 Drain Valve and Associated Parts 3 2 1 5 6 8 10 Plas tic W as her (furnis hed with It em 11) 11 7 4 9 Nut (furnis hed with It em 11) Item Part Number Description 1 816-0211 Sleeve, Red Drain Valve Handle 2 210-8558 Handle, 2424 Drain Valve 3 809-0564 Stud, ¼ - 20 x 1 ½ 4 200-1257 Retainer, Drain Valve Nut 5 826-1366 Nut, 4-40 KEPS HX (P[...]

  • Page 38

    2-22 2.11 Drain and Oil Return Components 2.11.1 Standard 1 ½” Drains 3 - 2 4 2 4 / 1 8 2 4 w i t h 1 8 2 4 o n R i g h t ( P l u m b i n g w i t h f l u s h o n f a r l e f t c a b i n e t . ) 3 - 2 4 2 4 / 1 8 2 4 w i t h 1 8 2 4 o n L e f t ( P l u m b i n g w i t h f l u s h o n f a r l e f t c a b i n e t . ) 3 - 2 4 2 4 / 1 8 2 4 w i t h 1[...]

  • Page 39

    2-23 2.11.1 Standard 1 ½” Drain and Oil Return Components Parts List ITEM PART # COMPONENT 826-1824 Frypot Kit, 2424E (No Front Return) 1 823-3732SP Frypot Assembly, 1824ECF Electric 823-3721SP Frypot Assembly, 2424ECF Electric 2 813-0768 Tee, 1824 Right Drain Flush 3 810-2276 Nipple, UFF Drain Line 4 809-0884 Nut, Slip-Joint 5 816-0544 O-Ring 6[...]

  • Page 40

    2-24 2.11.2 Euro-Look 3” Round Drains and Components 1 2 3 4 5 6 7 8 Item Part Number Description 1 823-4853 Tube W/A, 3” Flatbotto m Left Drain w/ Drain Flush 2 823-4876 Tube W/A, 3” Flatbottom Down Spout 3 823-4854 Tube W/A, 3” Flatbottom Middle Drain 4 816-0625 Sleeve 3” 5 809-0969 Clamp 3” 6 200-8131 Tube, 2424 3” Middle Down Spou[...]

  • Page 41

    2-25 2.12 Wiring Connectors, Pin Terminals and Power Cords 1 7 2 3 4 6 5 9 8 10 11 12 13 Item Part Number Description 1 807-3530 Terminal, Push-On Insulated 2 807-3537 Terminal, Push-On Fully Insulated 3 807-0155 9-Pin Male 4 807-0156 9-Pin Female 5 807-0157 6-Pin Male 6 807-0158 6-Pin Female Panel Mount 7 807-1062 3-Pin Male 8 807-1068 2-Pin Cap 9[...]

  • Page 42

    Dean Industries, 8700 Line Av enue, PO Box 51000, Shreveport, Louisiana 71135 -10 00 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219 -7140 FAX (Tech Support) 1-318-219-7135 819-6115 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 JUNE 2007[...]