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Frymaster MASTERJET J1C manual

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Table of contents for the manual

  • Page 1

    Frymaster, a member of t he Commercial Food Equipment Service Ass ociation, recommends using CFESA Certified Tec hnicians. PRINTED IN THE USA service@frymaster.com 24-Hour Service Hotline 1-800-551-8633 www.frymaster.com NOVEMBER 2009 *8196513* J1C, J1X, and J2X Master Jet Series Gas Fryers Installation, Operation, Service, and Parts Manual[...]

  • Page 2

    NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaste r and DEAN Authorized Service Agent (ASA) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the m anufacturer’s warra[...]

  • Page 3

    DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restrainin[...]

  • Page 4

    J1C, J1X, & J2X Master Jet Series Atmospheric Gas Fryers TABLE OF CONTENTS P A G E # CHAPTER 1: General I nformation 1.1 Parts Ordering and Service Inform ation ..................................................................................... ................... 1-1 1.2 Safety In formation ...................................................[...]

  • Page 5

    www.frymaster .com Frymaster Domestic FR Y MASTER DOMESTIC W ARRANTY WHA T IS C OVERED This warranty covers all def ects in workmanship and material in all commercial cooking appliances and computer/contr oller equipment manufactured by Frymaster and sold within the domestic United States , except as ex cluded below . WHO IS CO VERED This warranty [...]

  • Page 6

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 Parts Ordering and Service Information In order to assist you as quickly as possible, the Frymaster Aut horized Service Agency (ASA) or Service Department representative requires certain information about your equipm ent. Most of this information is printed on a data p[...]

  • Page 7

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system . WARNING WARNING boxes contain information abou t actions or conditions that may cause or result in damage to your system , and which may cause y[...]

  • Page 8

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-3 1.5 Definitions QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL Qualified/authorized operating pers onnel are those who have car efully read the info rmation in this manual and have familia rized themselves with the equipm ent functions, or who have had previous experience[...]

  • Page 9

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-1 2.1 General Installation Requirements Qualified, licensed, and/or authorized installati on or service perso nnel, as defined in Section 1.6 of this manual, should perf orm all installation and servi ce on Frymaster equipment. Conversion of this appliance from [...]

  • Page 10

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-2 2.1 General Installation Requirements (cont.) CLEARANCE AND VENTILATION DANGER No structural material on the fryer shoul d be altered or removed to accommodate placement of the fryer under a hood. Questi ons? Call the Frymaster/Dean Service Hotline at 1-800-55[...]

  • Page 11

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-3 2.1 General Installation Requirements (cont.) NATIONAL CODE REQUIREMENTS The type of gas for which the fryer is equipped is stamped on the data plate a ttached to the inside of the fryer door. Connect a fryer stamped "NAT" only to natural gas , those[...]

  • Page 12

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-4 2.3 Pre-Connection Preparations (cont.) 2. Refer to the data plate on the inside of the fryer door to verify that the fryer burner is configured for the proper type of gas before connecting the gas line qu ick-disconnect device or piping from the gas supply li[...]

  • Page 13

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-5 The size of the gas line us ed for installation is very important. If the line is too sm all, the gas pressure at the burner manifold will be low. This m ay cause slow recovery and delayed ignition. The incoming gas supply line should be a minimum of ½" [...]

  • Page 14

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-6 DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots. Never use matches, candles, or any other ignition source to check for leak[...]

  • Page 15

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-7 2.5 Converting to Another Gas Type Your fryer is configured at the factory fo r either natural gas or Propane (LP) gas. If you desire to switch from one type of gas to another, a gas con version kit must be installed by an Authorized Service Agency technician.[...]

  • Page 16

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-1 3.1 Start-Up Procedure DANGER Never operate this appliance with an empty frypot. The frypot must be filled with water or cooking oil/shortening before light ing the burners. Failure to do so will damage the frypot and may cause a fire. WARNING The on-site supervi[...]

  • Page 17

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-2 3.1 Start-Up Procedure (cont.) LIGHTING THE PILOT 1. Ensure power to the unit is O FF, and then turn the gas valv e knob to the OFF position. W ait at least 5 minutes Ensure that the thermostat is set to the required frying temperature. 2. Rotate the gas valve kn[...]

  • Page 18

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-3 MELT CYCLE CAUTION If this is the first time the fry er is being used after installation, refer to Section 3.2, Boiling-Out the Frypot. Complete the fo llowing steps: 1. Make sure the fryer gas valve is in the OFF or PILOT position. 2. Close the frypot drain valv[...]

  • Page 19

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-4 3.2 Boiling-Out the Frypot (cont.) 3. Simmer the solution for 1 hour. 4. Turn the fryer gas valve knob to the PILOT position and allow the solution to cool. 5. Add 1 gallon (3.8 liters) of cold water and stir. Drain the solution into a suitable container and clea[...]

  • Page 20

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4-1 4. Filtration WARNING The on-site supervisor is responsible for ensuring that operators are made a ware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. DANGER Draining[...]

  • Page 21

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4-2 4. Filtration (cont.) 2. Position a metal container with a sealable cover under th e drainpipe. The m e tal container must be able to withstand the heat of the cooking oil or shortening, and hold hot liquids. If you intend to reuse the oil or shortening, use a F[...]

  • Page 22

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-1 5.1 Fryer Preventive Maintenance Checks and Services DAILY CHECKS AND SERVICES Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords, leaks, fore ign material in frypot or inside cabinet, and any other indications that the fryer and [...]

  • Page 23

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-2 5.1 Fryer Preventive Maintenance Checks and Services (cont.) QUARTERLY CHECKS AND SE RVICE S Drain and Clean Frypot During normal usage of your fryer, a deposit of carbonized cooking oil will gradually form on the inside of the frypot. This deposit must be peri[...]

  • Page 24

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-3 5.1 Fryer Preventive Maintenance Checks and Services (cont.) c. Hold the knob and tighten the setscrew. d. Recheck the thermometer/pyrometer reading ag ainst the tem perature control knob setting the next time the burner comes on. e. Repeat steps 4.a. through 4[...]

  • Page 25

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-4 5.2 Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster reco mmends that this appliance be inspected at least annually by a Aut[...]

  • Page 26

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLE SHOOTING 6-1 6.1 Introduction This chapter provides an easy reference guide to the more common problem s that may occur during the operation of your equipment. If you are in doubt as to the prope r action to take, do not hesitate to call the Frymaster Technical Service Dep[...]

  • Page 27

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6-2 6.3 Troubleshooting Abnormal Burner Operation PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Main burner will not come on. Pilot remains lit. A. Loose, dirty, or corroded terminals on gas valve. B. High resistance in contacts of thermostat. C. Thermostat out of cali[...]

  • Page 28

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6-3 Flame rolling out from under fryer. A. Flue obstructed. B. Too little make-up air in store. A. Clean obstruction from flue. B. Increase make-up air into store. Main burner delayed ignition (when delay is only 2 or 3 seconds). A. One or more burner flame deflect[...]

  • Page 29

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6-4 Pilot outage. A. Automatic gas valve knob turned to off position. B. Low pilot flame. C. Clogged pilot orifice. D. Pilot burner clogged around pilot generator. E. Pilot flame blowing away from pilot generator (excessiv e draft in kitchen). F. Pilot generator no[...]

  • Page 30

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 7: SERVICE PROCEDURES 7-1 7. Service Procedures 1 2 3 7 6 5 4 Item Description Reference 1 Screw in Dial Plate 7.1, Step 2 2 Thermostat Wires 7.1, Step 4 3 Pilot Generator Wires 7.3, Step 1 4 Pressure Tap Plug 7.5, Step 2 5 Pilot Gas Line and Fitting 7.6, Step 3 6 Pipe Union 7.7, Step 4 7 Thr[...]

  • Page 31

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 7: SERVICE PROCEDURES 7-2 CAUTION When installing thermost ats, DO NOT OVER TORQUE. When electrical wires are disconnected, it is recommende d that they be marked to facilitate reassembly. 7.1 Replace Controlling or High-limit Thermostat 1. Drain shortening from the frypot. 2. Use an allen wr[...]

  • Page 32

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 7: SERVICE PROCEDURES 7-3 8. Once the calibration point of 325°F (162°C) is r eached, the burner should be allowed to cycle on and off at least 3 tim es to be sure it will light at the calib rated temperature. 9. After the thermostat calibration is co mplete, turn off the fryer. 10. Reinsta[...]

  • Page 33

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 7: SERVICE PROCEDURES 7-4 7.5 Burner Gas Pressure Adjustment 1. Turn the gas valve knob to the PILOT position. 2. Remove the pressure tap plug from the end of the burner manifold. See Figure 1, Item 4. 3. Install fitting furnished with the m anometer and attach manometer hose to fitting. 4. R[...]

  • Page 34

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 7: SERVICE PROCEDURES 7-5 5. Remove the pipe fittings from the old gas valv e and reinstall on the re placem ent valve. Apply PST56765 Loctite pipe thread sealant to threads. 6. Reverse the previous procedures to install replacement gas valve. 7.7 Removing the Main Burner Assembly 1. Disconne[...]

  • Page 35

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 7: SERVICE PROCEDURES 7-6 7.9 Alignment & Adjustment of Metal Burner Deflector 1. Proper alignment of all burner targets should be 3/4 inch between the t op edge of the targets and the wall of the frypot. 2. To adjust targets, bend the defl ector brackets away or toward th e frypot to obt[...]

  • Page 36

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-1 8.1 Main Components ITEM PART # COMPONENT 1 826-1015 Basket Hanger 2 210-8093 Flue Cap, J1C 3 824-1965 Top Cap/C owl, J1C 4 810-0180 Door Han dle, J1C 5 806-9562 Door, J1C 6 900-1840 Plate, Magnet Striker 7 803-0053 Adjustable Leg, J1C * Frypot, Flue, Drain Valve (see Pag[...]

  • Page 37

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-2 8.2 Frypot Components 1 5 2 7 8 6 4 3 J1C & J1X J2X[...]

  • Page 38

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-3 ITEM PART # COMPONENT 1 106- 976 2 Frypot Assembly, J1C * 8 06-47821 Frypot Assembly, J1X 2 806-4167SP Frypot Assembly, J2X 3 108-0842 Flue Assembly, J1C & J1 X 4 806-0289 Flue Assembly, J2X 5 812- 040 1 Insulation, Flue Front 6 812- 039 2 Insulation, Flue Upper 7 806[...]

  • Page 39

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-4 8.3 Burner Components J1C & J1X Burner Manifold Assembly J2X Burner Manifold Assembly[...]

  • Page 40

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-5 ITEM PART # COMPONENT 1 810-0691 Vent Tube 2 Gas Valve 826-1579 Millivolt Gas Valve, Honeywell, Natural 826-1580 Millivolt Gas Valve, Honeywell, Propan e 3 8 10-0703 Pilot Tubing, Gas Valv e to Pilot 4 900-1033 Pilot Mounting B racket, J1C & J1X 5 900-1032 Pilot Mount[...]

  • Page 41

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-6 8.4 Accessories ITEM PART # COMPONENT 1 Basket 803-0019 Twin Basket, J1C & J1X 803-0271 Twin Basket, J2X 2 Basket Support Rack 803-0030 Basket Support Rack, J1C & J1X 803-0032 Basket Support Rack, J2X 3 803- 0197 Frypot Cleanout Rod 4 810-0069 Quick Disconnect, ½[...]

  • Page 42

    J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-7 8.5 Thermostat Components ITEM PART # COMPONENT 1 806-0138 Thermostat Assembly Kit (includes It ems 2 and 3) 2 806-0087 Thermostat Dial Plate Assembly 3 810-0110 Thermostat Knob 4 826- 117 7 High-limit Thermostat Kit[...]

  • Page 43

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  • Page 44

    Frymaster L.L.C, 8700 Line Av enue, Shreveport, Louisiana 7 1106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 FAX (Tech Support) 1-318-219-7135 Price: $14.00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6513 NOVEMBER 2009[...]