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Frymaster YPF95 manual

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Table of contents for the manual

  • Page 1

    Frymaster, a member of the Commercial Foo d Equipment Ser vice Association, recommends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 JUNE 2007 `8196325~ YPF95 Series Portable Filtration Systems Installation & Operation Manual[...]

  • Page 2

    Please read all sections of this manual and retain for future reference. Installation, maintenance, and repairs s hould be performed by your Frymaster/Dean Factory Authorized Service Agency. WARNING Safe and satisfactory operation of y our equipment depends on its proper installation. Installation MUST conform to local codes, or in th e absence of [...]

  • Page 3

    NOTICE: If this filter unit is cleaned with water, disconnect the unit from power source before cleaning and thoroughly dry the filter unit be fore reconnecting to electrical power source. DANGER The optional crumb tray (if equipped) in portab le filter systems must be emptied into a fireproof container at the end of frying ope rations each day . S[...]

  • Page 4

    YPF95 Series Portable Filtration Systems Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 2. IMPORTANT INFORMATION 2-1 3. INSTALLATION INSTRUCTIONS 3-1 4. FILTER OPERATION 4-1 5. CLEANING AND MAINTENANCE 5-1 6. TROUBLESHOOTING 6-1 7. PARTS LIST 7-1[...]

  • Page 5

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1-1 1.1 Parts Ordering/Service Information Place parts orders directly with your local Frym as ter/Dean Factory Authorized Service Center. A list of FASCs was included with th e filter when shipped from the factory. If you do not have access to this list, please contact the Frymaster/[...]

  • Page 6

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1-2 1.3 After Purchase In order to improve service, ha ve the following chart filled in by the Dean Authorized Service Technician who instal led this equipm ent. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number 1.4 Safety Information Before attemptin[...]

  • Page 7

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1-3 1.5 Service Personnel Definitions A. Qualified and/or Authorized Operating Pers onnel  Qualified/authorized operating pe rsonnel are those who have car efully read the information in this manual and have familiarized them selves with the equipment f unctions, or have had previo[...]

  • Page 8

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 General YPF95 portable filters can be us ed with a variety of Frymas ter fryers, as well as other manufacturers’ equipment. Oil capacity is appr oximately 105 pounds. Unit specifications are listed below. Model Unit Height (inches) Unit Width (inches) Unit Length (i[...]

  • Page 9

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.1 General (cont.) Oil or shortening is gravity-drai ned from the fryer into the filter , and then filtered thro ugh filter paper. Filter powder, which enhances the filteri ng process, is distributed over the paper prior to filtering. All units are shipped completely ass[...]

  • Page 10

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2-3 2.3 Pre-Installation NOTE: Failure to use qualified service personnel will void the Fry master/Dean warranty. A. Standards : Use of this filter unit must be in acco rdance with all applicable state and local codes. B. Electrical Connections : Dom estic YPF95 filter units [...]

  • Page 11

    YPF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 3: FILTER PREPARATION 3-1 3.1 Assembling The Filter System On initial installation and before each use, rem ove a ll loose parts from the filte r, wash the f ilter pan and all accessories in hot, so apy water and dry thoroughly. WARNING! Water or boil-out solution MUST not be allowed to drain into [...]

  • Page 12

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 3: FILTER PREPARATION 3-2 -A- G. Align the drain pipes over the fr ont filter pan cover. Remove th e front cover and replace it with the oil baffle (as shown below). The baffle should sit on th e hold-down ring inside the filter p an and will prevent splashing during filtration. 4 1 2 3 4 1. Oil Baff[...]

  • Page 13

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4-1 4.1 General YPF95 Series portable filters are designed to operate primarily as an independent filter unit. Operations always start by ensuring the unit is pr operly p lugged in and situated in the filter space between the fryers. The general layout of a YPF95 Series portab le [...]

  • Page 14

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4-2 4.2 Filtering Tools These tools are not required, but are recomm ended to m ake the filtering task easier. A. Measuring Cup : Used to measure eight ounces by volum e of filter powder. B. Scrub Brush: To clean sediment and residue from the filter pan and frypot. C. Appropriate [...]

  • Page 15

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4-3 4.4 Changing Filter Paper (cont.) 4. Remove and check the Sana Grid for cleanliness and clean if necessary. 5. Check the filter-pan for cleanlin ess and clean if necessary; ch eck the drain ports at the bottom rear of the filter pan and cle ar any solidified shortenin g from t[...]

  • Page 16

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4-4 4.5 Unit Operation (cont.) DANGER Do not leave filter unit unattended during the filtering operation. Avoid spilling hot oil onto fl oor surfaces. When draining fryer into filter, never exceed the maximum capacity of the filter pan. DANGER The oil temperature of the fryer to b[...]

  • Page 17

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-1 5.1 General Cleaning operations fall into three general categories : • Wiping unit clean, interior and exte rior, after each filter session. • Cleaning, changing filter paper and prepari ng the unit for the next day’s business. • Weekly cleaning to remove oil d[...]

  • Page 18

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-2 5.3 Daily: Close Of Business At the close of a working day, filter the oil in all f r yers. When the last f ryer is finished, f ollow these steps: 1. Ensure the flexible hose and pump lines are clear by running the filter pump for an additional 10–15 seconds after th[...]

  • Page 19

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING 6-1 6.1 Operating Problems Plugged lines and plugged filter paper account for ove r 90 percent of filtrati on system malfunctions. A general troubleshooting chart included in this chapter provides systema tic instructions to assist the operator in diagnosing common malfunctions. Co[...]

  • Page 20

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING 6-2 6.2 General Troubleshooting (cont.) Pump won't start. - Tripped circuit breaker. - Incorrect or no line volt age . Pump stops during filtering process. - Allow filter uni t to cool for at least 45 minutes and then press the pump reset button on the side of the filter. - Tu[...]

  • Page 21

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING 6-3 6.3 Wiring Diagrams 6.3.1 YPF95 120V Wiring Receptacle ON/OFF S wi tc h 7 Amp Cir cuit Brea ker BLK 120 VAC BLK BLK WH T BLK BLK BLK CB WH T GRN Motor Terminal Bo x Switch Housing 120/230 VA C, 50/ 60 Hz M otor w/T hermal Ove rload P rotecto r Electrical Junction Box CN C Therm[...]

  • Page 22

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 7: PARTS LIST 7-1 7 Main Components[...]

  • Page 23

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 7: PARTS LIST 7-2 7 Main Components Item Part # Description 1 106-4589 Filter Pan Assembly 200-8685 Sana Grid Screen 211-8703 Stiffener, Pan Frame, Left 212-8703 Stiffener, Pan Frame, Right 809-0417 Nut, Flange, ¼"-20, Serrated 810-1057 Flex Line, 5/8" OD x 13" Long 810-1668 Adaptor, [...]

  • Page 24

    YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 7: PARTS LIST 7-3 7 Main Components Item Part # Description 25 809-0417 Nut, Flange, ¼"-20 Serrated 26 809-0449 Screw, #10 x ½", Phillip's Truss Head 27 810-1668 Adaptor, Male 5/8" OD x ½" 28 810-2699 Coupling, Quick Disconnect, Snaptite 29 810-2700 Nipple, Quick Disconnec[...]

  • Page 25

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  • Page 26

    Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318- 219-71 40 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6325 JUNE 2007[...]