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Garmin 190-01166-02 manual

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Table of contents for the manual

  • Page 1

    GHP ™ 10 Marine Autopilot System Installation Instructions T o obtain the best possible performance and to avoid damage to your boat, install the Garmin ® GHP 10 marine autopilot system according to the following instructions. Professional installation of the autopilot system is highly recommended. Specic training in hydraulic pipe-tting a[...]

  • Page 2

    2 GHP 10 Marine Autopilot System Installation Instructions GHP 10 Package Contents and T ools Needed The GHP 10 autopilot system consists of multiple components. Familiarize yourself with all of the components before beginning installation. Y ou must know how the components operate together in order to correctly plan the installation on your boat. [...]

  • Page 3

    3 GHP 10 Marine Autopilot System Installation Instructions The Shadow Drive The Shadow Drive is a sensor you install in the hydraulic steering lines of your boat. While the GHP 10 is engaged, the Shadow Drive temporarily disengages the autopilot when you manually take control of the helm. When you establish a new straight line heading, the Shadow D[...]

  • Page 4

    4 GHP 10 Marine Autopilot System Installation Instructions NMEA 2000 Cables and Connectors The NMEA 2000 cables connect the CCU and the GHC 10 to the NMEA 2000 network. Use the NMEA 2000 power cable and two terminators to create a NMEA 2000 network on your boat if one does not exist. For more information on NMEA 2000, see page 30 . NMEA 2000 drop c[...]

  • Page 5

    5 GHP 10 Marine Autopilot System Installation Instructions Installation Preparation Before installing the GHP 10 autopilot system, it is important for you to completely understand where all the components will be located on your boat. T emporarily place all the components where you plan to install them. Ensure that all cables and hydraulic hoses ca[...]

  • Page 6

    6 GHP 10 Marine Autopilot System Installation Instructions ENCODER CCU POWER } PUMP GHP 10 General Wiring Outline NMEA 2000 network (see page 30 ) CCU ECU Pump (compact 2.1 L pictured) GHC 10 Shadow Drive Alarm buzzer Boat tachometer Y ellow CCU signal wire (see page 29 ) For CCU bare-wire connections, see page 26 . For tachometer wiring, see page [...]

  • Page 7

    7 GHP 10 Marine Autopilot System Installation Instructions Single-helm Layout Guidelines NMEA 2000 network CCU ECU Pump (1.2 L pictured) GHC 10 12 Vdc* NOTE: This diagram is for planning purposes only . Specic wiring diagrams are included in the detailed installation instructions for each component. Hydraulic connections are not shown in this di[...]

  • Page 8

    8 GHP 10 Marine Autopilot System Installation Instructions Dual-helm Layout Guidelines NMEA 2000 network CCU ECU Pump (1.2 L pictured) GHC 10 12 Vdc* GHC 10 NOTE: This diagram is for planning purposes only . Specic wiring diagrams are included in the detailed installation instructions for each component. Hydraulic connections are not shown in th[...]

  • Page 9

    9 GHP 10 Marine Autopilot System Installation Instructions Hydraulic Considerations – 2.0 L and 1.2 L Pumps Different boats have dif ferent hydraulic considerations you must examine before mounting the pump or disconnecting any hoses. Before starting the hydraulic installation, verify the type of hydraulic steering in your boat, and where to inst[...]

  • Page 10

    10 GHP 10 Marine Autopilot System Installation Instructions 2.0 L or 1.2 L Pump Hydraulic Layout on Dual-Helm Boats Balanced cylinder Port tting Starboard tting 2.0 L/1.2 L pump (and motor) Port line Return line Starboard line Shadow Drive Upper helm P R S P R S Lower helm Notes: 2.0 L/1.2 L pump (and motor): An unbalanced cylinder requires a[...]

  • Page 11

    1 1 GHP 10 Marine Autopilot System Installation Instructions 2.0 L or 1.2 L Pump Hydraulic Layout on SeaStar Power Assist-Enabled Boats Notes: Power Assist module: It may be necessary to remove the Power Assist module to gain access to the ttings, the hoses, and the bleed- tee tting. Remove the bleed-tee tting from the Power Assist module [...]

  • Page 12

    12 GHP 10 Marine Autopilot System Installation Instructions Hydraulic Considerations - Compact 2.1 L Pump Different boats have dif ferent hydraulic considerations you must examine before mounting the pump or disconnecting any hoses. Before starting the hydraulic installation, verify the type of hydraulic steering in your boat, and where to install [...]

  • Page 13

    13 GHP 10 Marine Autopilot System Installation Instructions Compact 2.1 L Pump Hydraulic Layout on Dual-Helm Boats S Balanced cylinder Port tting Starboard tting Compact 2.1 L pump (and motor) Port line Return line Starboard line Shadow Drive Upper helm P R P R S Lower helm Port line Return line Starboard line Notes: Compact 2.1 L pump (and m[...]

  • Page 14

    14 GHP 10 Marine Autopilot System Installation Instructions Compact 2.1 L Pump Hydraulic Layout on SeaStar Power Assist-Enabled Boats Notes: Power Assist module: It may be necessary to remove the Power Assist module to gain access to the ttings, the hoses, and the bleed-tee tting Y ou may need to add a tee tting in the return line at the P[...]

  • Page 15

    15 GHP 10 Marine Autopilot System Installation Instructions Alternative Compact 2.1 L Pump Hydraulic Congurations Depending on the hydraulic layout of your boat, alternative hydraulic installations using the compact 2.1L pump are possible: The C1 and H1 ports are directly connected to each other internally , and the C2 port is directly connected[...]

  • Page 16

    16 GHP 10 Marine Autopilot System Installation Instructions Hydraulic Considerations – Legacy 2.1 L Pump Different boats have dif ferent hydraulic considerations you must examine before mounting the pump or disconnecting any hoses. Before starting the hydraulic installation, verify the type of hydraulic steering in your boat, and where to install[...]

  • Page 17

    17 GHP 10 Marine Autopilot System Installation Instructions Legacy 2.1 L Pump Hydraulic Layout on Dual-Helm Boats Balanced cylinder Port tting Starboard tting Legacy 2.1 L pump (and motor) Port line Return line Starboard line Shadow Drive Upper helm P R S P R S Lower helm Notes: Legacy 2.1 L pump (and motor): Do not use the legacy 2.1 L pump [...]

  • Page 18

    18 GHP 10 Marine Autopilot System Installation Instructions SeaStar Power Assist-Enabled Boats Balanced cylinder Port tting Starboard tting 2.1 L pump (and motor) Port line Return line Starboard line Shadow Drive Helm S R P Sea Star Power Assist module H1 H2 C2 C1 Return line Notes: Power Assist module: It may be necessary to remove the Power[...]

  • Page 19

    19 GHP 10 Marine Autopilot System Installation Instructions Installation Procedures After you have completely planned the GHP 10 installation on your boat, and have satised all the hydraulic, mounting, and wiring considerations for your particular installation, you can begin mounting and connecting the components. Installing the Pump (and Motor)[...]

  • Page 20

    20 GHP 10 Marine Autopilot System Installation Instructions Pump/motor body Upper ttings Lower ttings Pump manifold T o connect the pump to the hydraulic lines: 1. Consult the hydraulic layout diagrams starting on page 9 to nd the correct place to connect the pump to your hydraulic system. 2. Prepare to disconnect the hydraulic lines in yo[...]

  • Page 21

    21 GHP 10 Marine Autopilot System Installation Instructions When the shutoff valve is engaged, the boat will steer normally , and the pump will not control the steering system. When the shutoff valve is engaged, you can remove the pump from the system for repair without disconnecting any hydraulic lines. T o remove the pump from the shutoff-valve m[...]

  • Page 22

    22 GHP 10 Marine Autopilot System Installation Instructions Connecting the Legacy 2.1 L Pump to the Hydraulic Lines The legacy 2.1 L pump must be isolated from the electrical ground of the boat. Use insulating washers under the pump if it is installed on an electrically-grounded (metal) surface. Install the washers between the pump bracket and the [...]

  • Page 23

    23 GHP 10 Marine Autopilot System Installation Instructions Connecting the Pump to the ECU Do not connect the pump to the ECU until you have mounted the ECU to the boat following the procedures on page 25 . Connecting the Compact 2.1 L Pump to the Hydraulic Lines Before disconnecting any hydraulic lines on your boat, consult the manufacturer of you[...]

  • Page 24

    24 GHP 10 Marine Autopilot System Installation Instructions 4. Disconnect the hydraulic lines from the steering system where appropriate. 5. Use the diagram above to identify the connectors on the pump. 6. Remove the plugs from the ve connections on the pump labeled C1, C2, H1, H2, and T ank. 7. Route hydraulic hose from the helm to the pump, an[...]

  • Page 25

    25 GHP 10 Marine Autopilot System Installation Instructions Installing the Electronic Control Unit (ECU) T o install the ECU, mount it to your boat, connect it to the pump and to the CCU, and wire it to the boat battery . Installing the ECU on a 24 Vdc System The ECU hardware has been updated to function with 24 Vdc electrical systems, though older[...]

  • Page 26

    26 GHP 10 Marine Autopilot System Installation Instructions If possible, mount the CCU within 16 ft. (5 m) of the ECU. If you cannot mount the CCU within 16 ft. (5 m) of the ECU, extension and replacement cables are available (see page 4 ). T o mount the CCU bracket: 1. Determine the best location for the CCU on your boat. Use a handheld compass to[...]

  • Page 27

    27 GHP 10 Marine Autopilot System Installation Instructions Wiring the Shadow Drive W ire the Shadow Drive to the CCU/ECU interconnect cable. T o wire the Shadow Drive: 1. Route the bare-wire end of the CCU/ECU interconnect cable to the Shadow Drive. If the cable is not long enough, extend the appropriate wires with 28 A WG wire. 2. Use the Shadow [...]

  • Page 28

    28 GHP 10 Marine Autopilot System Installation Instructions Wiring the Alarm Buzzer W ire the alarm buzzer to the CCU/ECU interconnect cable. T o wire the alarm buzzer: 1. Route the alarm-buzzer cable to the bare-wire end of the CCU/ECU interconnect cable. If the cable is not long enough, extend the appropriate wires with 28 A WG wire. 2. Use the A[...]

  • Page 29

    29 GHP 10 Marine Autopilot System Installation Instructions 7. Drill the four 1 / 8 in. (3.2 mm) pilot holes. Notice If you are mounting the GHC 10 in berglass, it is recommended to use a countersink bit to drill a clearan ce counterbore through only the top gel-coat layer . This will help to avoid any cracking in the gel-co at layer when the sc[...]

  • Page 30

    30 GHP 10 Marine Autopilot System Installation Instructions Connecting the GHC 10 to a NMEA 2000 Network Connect the GHC 10 to the CCU through your existing NMEA 2000 network. If you do not have an existing NMEA 2000 network on your boat, all the parts needed to build one are supplied in the GHP 10 package. Optionally , you can connect a NMEA 2000-[...]

  • Page 31

    31 GHP 10 Marine Autopilot System Installation Instructions 4. Route the included drop cable to the bottom of the T -connector you added to your NMEA 2000 network. If the included drop cable is not long enough, you can use a drop cable up to 20 ft. (6 m) long (not included). 5. Connect the drop cable to the T -connector you added in step 3, and to [...]

  • Page 32

    32 GHP 10 Marine Autopilot System Installation Instructions Notes: T o add additional sensors to your NMEA 2000 network, follow the instructions included with the sensor . The GHC 10 must connect to the CCU with the yellow CCU signal wire in the GHC 10 data cable. The black wire must connect to CCU ground. Connecting an Optional GPS Device to the G[...]

  • Page 33

    33 GHP 10 Marine Autopilot System Installation Instructions If your NMEA 0183-compatible device has only one receiving wire (Rx), connect it to the blue wire (Tx/A) from the GHC 10, and leave the white wire (Tx/B) from the GHC 10 unconnected. Wiring the GHC 10 to a NMEA 0183 Device with One Receiving Wire > > > > > > + - BROWN GRE[...]

  • Page 34

    34 GHP 10 Marine Autopilot System Installation Instructions 2. Connect the black wire (-) to the negative (-) side of the battery rst. 3. Connect the red wire (+) to the positive (+) side of the battery next. 4. Connect the ECU power cable to the ECU last. T o connect the data cable to the GHC 10, align the notches on the cable plug and on the b[...]

  • Page 35

    35 GHP 10 Marine Autopilot System Installation Instructions Conguring the GHP 10 The GHP 10 must be congured and tuned to your boat dynamics and motor conguration. Use the Dockside W izard and the Sea T rial W izard on the GHC 10 to congure the GHP 10. These wizards will walk you through the necessary conguration steps. The Dockside [...]

  • Page 36

    36 GHP 10 Marine Autopilot System Installation Instructions Completing the Sea T rial Wizard: Drive to calm, open water and, if the Sea T rial W izard does not start automatically , select Menu > Setup > Dealer Autopilot Conguration > Wizards > Sea T rial W izard . The Sea T rial W izard welcome screen appears on the GHC 10. Select B[...]

  • Page 37

    37 GHP 10 Marine Autopilot System Installation Instructions Evaluating the Results of the Autopilot Conguration When the Dockside and Sea T rial W izards are complete, test the autopilot to be sure it is congured correctly . T est the autopilot rst at slow speeds (below planing), and then test the autopilot at planing speeds. T o test the [...]

  • Page 38

    38 GHP 10 Marine Autopilot System Installation Instructions Advanced Conguration Power-on Procedure Advanced conguration options are not available on the GHC 10 under normal conditions. T o access the advanced conguration settings of the GHP 10, use the advanced conguration power-on procedure. T o access the wizards and advanced cong[...]

  • Page 39

    39 GHP 10 Marine Autopilot System Installation Instructions Category Setting Description T achometer Setup V erify T achometer With the engine (or engines) running, compare the RPM readings on the GHC 10 with the tachometer on the dashboard of your boat. Adjust the Pulses Per Rev with the arrows if the values do not match, and then select Done . Wh[...]

  • Page 40

    40 GHP 10 Marine Autopilot System Installation Instructions Appendix Specications ECU Physical Dimensions (W×H×D): 6 19 / 32 × 4 19 / 32 × 2 in. (167.6 × 1 16.8 × 50.8 mm) W eight: 1.5 lb. (0.68 kg) T emperature Range: from 5°F to 131°F (from -15°C to 55°C) Case Material: Fully gasketed, high-impact aluminum alloy , waterproof to IEC 5[...]

  • Page 41

    41 GHP 10 Marine Autopilot System Installation Instructions Legacy 2.1L Pump Physical Dimensions (W×H×D): 15 × 7 1 / 2 × 7 3 / 16 in. (381 ×190.5 × 182.9 mm) W eight: 17.6 lb. (8 kg) T emperature Range: From 5°F to 131°F (from -15°C to 55°C) Cable Length: 19 in. (0.5 m) Power Main Power Usage: V aries based on hydraulic loading Shadow Dri[...]

  • Page 42

    42 GHP 10 Marine Autopilot System Installation Instructions NMEA 2000 PGN Information GHC 10 Receive T ransmit 059392 ISO Acknowledgment 059392 ISO Acknowledgment 059904 ISO Request 059904 ISO Request 060928 ISO Address Claim 060928 ISO Address Claim 126208 NMEA - Command/Request/Acknowledge Group Function 126208 NMEA - Command/Request/Acknowledge [...]

  • Page 43

    43 GHP 10 Marine Autopilot System Installation Instructions Mounting T emplates Use the following mounting templates to assist with the mounting process. ECU Mounting T emplate CCU Mounting T emplate Up (when mounting on a vertical surface)[...]

  • Page 44

    44 GHP 10 Marine Autopilot System Installation Instructions[...]

  • Page 45

    45 GHP 10 Marine Autopilot System Installation Instructions 1.2 L/2.0 L Pump Mounting T emplate[...]

  • Page 46

    46 GHP 10 Marine Autopilot System Installation Instructions Compact 2.1 L Pump Mounting T emplate NOTE: This template should also be used with the legacy 2.1 L pump. Manifold[...]

  • Page 47

    47 GHP 10 Marine Autopilot System Installation Instructions GHP 10 Installation Checklist Detach this checklist from the installation instructions and use it to assist with the GHC 10 installation process. Read all installation instructions before installing the GHC 10. Contact Garmin Product Support if you have any questions during the installatio[...]

  • Page 48

    © 2010 Garmin Ltd. or its subsidiaries All rights reserved. Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded or stored in any storage medium, for any purpose without the express prior written consent of Garmin. Garmin hereby grants permission to download a single copy of t[...]