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GBC 3064WF manual

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Table of contents for the manual

  • Page 1

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 1 GBC 3064WF INSTALLATION & OP ERATING MANUAL Part Number: 930-131, Rev A. ENG Operating Instructions F Mode d'Emploi E Instrucciones de Operación Part Number: 930-131.REV.10-17-05[...]

  • Page 2

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 2 ENG The inform ation in this p ublication is pro vided fo r reference a nd is believed to b e accurate an d complete. G eneral Binding Co rp oration (G BC) is no t liable fo r errors in this publicatio n or for inciden tal or conse quential dam age in co nnection with the fur[...]

  • Page 3

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 3 ENG TABLE OF CONTENTS Description Page No. Description Page No. Cover Legal Discla im er Table of Contents Important Safety Instructions Important Safeguard s General Electrical Service Warranty Sp ecif icat ions Pre- Installat ion Installation Control Guide Power ON/OFF Cont[...]

  • Page 4

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 4 IMPORTANT SAFETY INSTRUCTIONS YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO GBC. IN THIS INSTRU CTION M ANUAL A ND ON THE PRO DUCT, YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT. READ THESE MESSAGES CAREFULLY. READ ALL OF THE INSTRUCTIONS AND SAV[...]

  • Page 5

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 5 WARRANTY Limited 90- Day Warranty GBC warrants to the original pur chaser for a period of ninety days on labor and o ne year on parts after i nstallation that this laminator is free from defects i n workmanship an d material under normal use and service. GBC’s obligat ion u[...]

  • Page 6

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 6 PRE-INSTALLATION Before a 3064 Lami nator can be inst alled, ensure the following requ irem ents are met: 1. Are doorways and hallw ays wide enough for the laminator to be moved to the installation site? 2. Is there ample room for the lami nat or? • A work area must be esta[...]

  • Page 7

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 7 CONTROL GUIDE A. Power ON/OFF (I/O): Located at the back left of the machine applies power to the laminator. The control pa nel display wil l illuminate when position ma rked “I” is pushe d. The Off positio n, marked “O” rem oves power from the la m ina tor. B. Contro[...]

  • Page 8

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 8 FEA TURES GUI DE Refer to the following page s for detailed inform ation on the above Features FEATURES GUID E (DETAILED DESCRIPT ION) A Figure 1 EMERGENCY STOP BUTTO NS (Fig. 1– Item A) Four emergency stop butt ons are availabl e on the Laminator on the top four corners of[...]

  • Page 9

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 9 Media Tables: (Fig. 2C & 3C) On both the Fr ont Media & Rear Medi a tables, the safety interlock switch will not allow the Laminator to operate at full speed unless the tables are properly installed. The Media tables are used to position it ems for Lamination. There a[...]

  • Page 10

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 10 Removable Ch il l Id ler: (Fig. 6 – Item A) The removable chill Idler is used to help smooth out the laminating film during the cooling process. Figure 6 A A Figure 5[...]

  • Page 11

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 11 Figure 7 A Figure 9 A Figure 8 Upper Tensi on I dl er: (Fig. 7 – Item A) Upper tension Idler guides the la minati ng film on to the main roll insu ring a consi stent amount of wrap on the upper rolls. Lower Tension Idler: (Fig. 8 - Item B) Lower tension idler guides the lo[...]

  • Page 12

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 12 Figure 11 Figure 12 A B A A Heated Main Rollers: (Fig. 10 – Item A) Silicone rubber coated steel tubes heat the laminating film and compresses the heated fi lm to the items being l aminated. Heat is provided by an internal heating element. Table Idler: (Fig. 10 – Item B)[...]

  • Page 13

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 13 Figure 14 A Nip Pressure Adjustment: (Fig. 14 & 15 –Item A) The Nip pressure ad justment allows the operato r to adjust the downward pressure of the pull rolls and main rolls. Pull Roll Lift handle: Turn the handl e clockwise to lo wer the upper pull roll. (Fig. 14A) H[...]

  • Page 14

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 14 SEQUENCE OF OPE RATIONS GBC U.S &CE 3064WF Effect of Fiber O ptics on sequence o f operation Modes Situati on 1 Situati on 2 Situati on 3 Machine Run Mode Normal ope ration ( No Interruption t o any safety circuit ry & Fiber optic be am) High speed. Interrupted fiber[...]

  • Page 15

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 15 OPERATING INSTRUCTIONS P o l y - i n A d h e si v e su r f a c e Polyester surf ac e P o l y - o u t A d h e si v e su r f a c e Polyester surfac e 1 5 2 3 4 6 = Film Load ing & Thre ading The top and bottom rolls of laminati ng film must be of the sam e width and be pre[...]

  • Page 16

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 16 THERMAL LAMINATE THERMAL LAMINATE THERMAL LAMINATE Webbing Thermal Film Using Threading Card CAUTION: The laminator ro llers will be hot and can burn you. 1. Turn the Main Power ON /OFF to On. 2. Set top and bottom temperatures to the appropriat e sett in g for th e fil m ty[...]

  • Page 17

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 17 REWIND TUBE Adhesive Mount Film PSA REWIND TUBE Adhesive Mount Film PSA REWIND TUBE HEAT ROLLER CHILLED RO LLER Adhesive Mount Film PSA Webbing PSA Film/Mou nt Adhesive Using Threading Card The laminat or should be cool to the tou ch before Proceeding. 1. Turn the Power ON /[...]

  • Page 18

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 18 Figure 25 Figure 26 Start Laminating 1. At this point you shoul d have your laminator Webbed with the appro priate material for y our application. 2. The feed table should be in the normal operating position. 3. Close the main and Pull ro ll nips. Rollers should be closed. 4[...]

  • Page 19

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 19 (2) A .......a PSA film or mount adhesive (2) (1) .......a PSA film or mount adhesive B Figure 27 Figure 27 Method for Tacking New F ilm to Existing Film The following describes a method for loading film whereby the existing film presen t on the heat rollers may be used in p[...]

  • Page 20

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 20 (1) .......a PSA film or m ount adhesive (3) (2) (2) PULL WEB Figure 28 Figure 29 To unweb the laminato r Unweb the lamin ator if you are changin g film widths, cleaning t he rollers or have fi nished usin g the machi ne for the day. CAUTION: Do not cut yourself 1. Using t h[...]

  • Page 21

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 21 APPLICATIONS TRAILOR BOAR D LEADER BO ARD BOARDS MOUNT ADHESIVE PRE-COATED BOARD IMA GE RELEASE LINER ROLL TO RO LL OPTION I MAGE RELEASE LINER FROM P SA FI LM OUTP UT KRAFT PAPER OPTI ON MOUNT ADHESI VE Tips for Pre Coating Boards 1. Load the la minato r as il lust rate d i[...]

  • Page 22

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 22 MOUN T ADHES I VE RO LL TO ROLL O PTI ON I MAGE RELEA SE LI NER FRO M PSA FILM OUTP UT THERM A L OR PSA FILM I MAGE BOARD RELEASE LINER THERMAL FILM ROLL TO ROL L O PTION IMAGE OUTPUT THERMAL FILM Figure 33 Figure 34 Figure 35 Tips for Creating a Decal 1. Loa d the la m inat[...]

  • Page 23

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 23 REWIND OPT I ONAL SEPERA TO R BA R ROLL TO ROLL OPTI ON I MAGE OUTP UT KRAFT PAPE R OPTION THERM AL FILM CUSTOM WEB PATH #1 CUSTOM WEB PATH #2 Figure 36 Figure 37 Figure 38 Tips for ACCUSHIELD 1. Load the laminator as illustrated in Fig. 36. 2. You must have the Separato r b[...]

  • Page 24

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 24 SPEED / TEMPERAT URE CONTROL This is only a general reference guide. Di fferent settings may be suitable as t he wa rm up time, laminati on time and material s change. Factors that may affect the speed and tem perature parameters; 1. Image lengt h 2. Image width an d ink cov[...]

  • Page 25

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 25 - A - - B - - A - - B - - A - - B - Figure 39 Figure 40 Figure 41 Heat The “READY” indicato r may extinguis h if the speed is set too fast for the mat erial being laminated. Either lower the speed setting or press “STOP” ( ) and wait until the “REA DY” indicator [...]

  • Page 26

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 26 MAINTENANCE Caring For The GBC 3064WF L aminator GBC offers Cleaning kits as well as Extende d Maintenance Agreements. Contact your local GBC Service Represe ntative or your dealer/dist ributor for additiona l information. The only ma intenance requi re d by the operator is [...]

  • Page 27

    GBC 3064WF Operation Manual © 2005 Gener al Binding C orpora tion Page 27 TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Laminator not conne c ted to el ec trica l supply Insert attachment plug into receptacle The control pa nel display doe s not illuminate when POWER ON/OFF is in the ON, marked “ I”, position. Blown out fuse [...]