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Table of contents for the manual
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Page 1
Voyager 3 OPERATION MANUAL ® P art Number: 930-032 REV : A REV D A TE: 04-02-04 ©2004 GENERAL BINDING CORPORA TION ALL RIGHTS RESER VED. Do not duplicate without written permission.[...]
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Operations Manual Voyager 3 Voyager 3 2004 General Binding Corporation I T ABLE OF CONTENTS 1.0 Safety 1.1 Explanation of symbols 1-1 1.2 General Rules of saf ety 1-2 1.3 Emergency Stops 1-4 1.4 Saf ety Shields 1-4 1.5 Pneumantics 1-5 1.6 Heat 1-5 1.7 Saf ety labels 1-6 1.8 Know Y our laminator 1-10 2.0 W arranty 2.0 Limited 90-da y warr anty 2-1 3[...]
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2004 General Binding Corporation II[...]
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Operations Manual Voyager 3 Voyager 3 2004 General Binding Corporation III The information in this pub lication is pro vided f or reference and is belie ved to be accurate and complete. GBC is not liable f or error s in this publication or f or incidental or consequential damage in connection with the furnishing or use of the information in this pu[...]
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2004 General Binding Corporation IV[...]
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Page 7
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-1 1.0 Safety CA UTION: Do not attempt to oper ate your V oy ager 3 Laminator until y ou completely read and understand this and all related Operations Manual. Y our safety , as well as the saf ety of others, is impor- tant to GBC . This section contains impor tan[...]
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Page 8
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-2 1.2 General rules of safety ELECTRICAL HAZARD: Do not operate the laminator if pow er cord is damaged or fra y ed. Y ou can be sev erely shoc ked, elec- trocuted or cause a fire. ELECTRICAL HAZARD: Emplo y a licensed electrician to provide electrical requiremen[...]
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Page 9
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-3 CA UTION: V apor build up or stored flam- mable liquids can cause a fire . Excessiv e dust can damage the laminator . CA UTION: Exercise e xtreme caution when working around or replacing the film cutter blade . This b lade is shar p and cut you. CA UTION: K eep[...]
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Page 10
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-4 Jog/Slow Speed w/Guar d Open 1.3 Emergency stops (E-Stop) The V oy ager 3 is equipped with three E-Stops. One is located on the f eeder ne xt to the f eeder pile tab le controls, the second is located on the laminator con- trol panel and the third is located on[...]
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Page 11
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-5 1.5 Pneumatics The pneumatic system used to provide upw ard pressure on the pressure roller and the snap roller is capable of producing g reat amount of f orces. This f orce is applied to any object presented in the open- ing (called the nip) between the two ro[...]
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Page 12
W ARNING: DO NO T operate unless y ou hav e been fully trained. DO NOT oper ate until you ha ve read the OPERA TING INSTR UCTIONS completely . CA UTION Maximum Air Pressure: Do not e xceed the air pressure specified on this label. W ARNING Moving P ar ts: K eep hands and fingers aw ay . Y ou ma y be crushed and/ or cut. Operations Manual: S afety V[...]
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Page 13
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-7 CA UTION HO T SURF A CE/ PINCH POINT : Surf ace ma y be hot. Do not touch. K eep hands and fingers aw a y from pinch point. CA UTION PINCH POINT : K eep hands and clothing aw a y from pinch point. W ARNING: Do not operate without all guards in place. Y ou ma y [...]
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W ARNING: Shar p edge . K eeps hands and fingers aw a y . Shar p edge can cut. W ARNING: K eep hands and fingers a wa y . The gate can crush. Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-8 CA UTION: Max load and height. Do not e xceed. Main P ower Switch W ARNING SHARP EDGE[...]
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Page 15
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-9 ! ! ! WARN ING ACHTUNG MISE EN GARDE Carefully read Operator's Manual before handling this machine. Observe instructions and safety rules when operating. DANGER HAZARDOUS VOLTAGE ! GEFAHR ! To be serviced only by trained and authorized personnel. Lockout p[...]
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Page 16
Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-10 1.8 Know y our laminator T o help you relate to the components ref erred to in this manual, tak e the time to get to know what and where ke y components are on your new laminator . Over view Feeder[...]
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Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-11 Laminator Separator[...]
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Operations Manual: S afety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-12[...]
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Page 19
Operations Manual: W arranty Voyager 3 Voyager 3 2004 General Binding Corporation Page 2-1 2.0 Limited 90-Da y W arranty GBC warr ants to the original purchaser for a period of one year parts and ninety days labor , after instal- lation that this laminator is free from def ects in work- manship and material under nor mal use and ser v- ice. GBC ’[...]
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Operations Manual: W arranty Voyager 3 Voyager 3 2004 General Binding Corporation Page 2-2[...]
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Operations Manual: S pecifications Voyager 3 Voyager 3 2004 General Binding Corporation Page 3-1 3.0 Specifications 3.1 MA CHINE SPECIFICA TION Maximum Speed: 150 ft/min = 10,000, 8.5 x 11 in. sheets/ hr . (45.7 meters/min = 10,000, 21.6 x 28 cm sheets/ hr .) Minimum sheet sizes: 8.5 x 11 in. with the 8.5 side forw ard (21.6 x 28 cm with the 21.6 s[...]
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Page 22
Operations Manual: S pecifications Voyager 3 Voyager 3 2004 General Binding Corporation Page 3-2 Ambient Air T emp: 5 ° -40 ° C Humidity Rating: 30%-95% (Non-Condensing) Altitude Rating: 1000 Meter Minimum 3.2 Feeder Specifications Minimum sheet sizes: 8.5 ” x 11 ” (21.6 x 28 cm) (8.5 ” side f orward) Maximum sheet size: 30 ” x 40 ” (76[...]
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Page 23
Operations Manual: S pecifications Voyager 3 Voyager 3 2004 General Binding Corporation Page 3-3 Other: V acuum and blower adjustments Con veyor: T ype: V acuum style conve yor Length: Min. 40 ” (101.6 cm) V acuum sections : Max. 4 ” (101.6 mm) from downstream edge of f eeder conv ey or with possibility to close two e xter nal sections Belts: 3[...]
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Page 24
Operations Manual: S pecifications Voyager 3 Voyager 3 2004 General Binding Corporation Page 3-4 Motor power: 1.85 kW (inf or mativ e) RPM at 50 Hz: 1420 (inf ormative) Adjustments: V acuum and pressure adjustments P ower Requirement: P ower supplied b y the laminator Note: Air pump design equal or similar to Beck er air pump T 4.40 DSK 3.4 Heater [...]
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Page 25
4.0 Installation CA UTION: The GBC V o yager 3 can only be installed by a tr ained GBC Ser vice Representativ e. Bef ore a V oayger 3 Laminator can be installed, there are a f ew requirements that m ust be met. Mak e cer- tain that each of the requirements listed in the f ol- lowing pre-installation chec klist are met prior to installation. CA UTIO[...]
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Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-2 CA UTION: Do not locate the laminator where air can blo w directly on the machine. The air flow can cool the rollers une venly and result in poor quality output. Hav e you contacted a cer tified electrician to install a receptacle f or the laminator ensur[...]
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Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-3 Figure 4.1.1 Suggested Floor Lay out MANUFACTURE OR FOR ANY O THER PURPOSE WITHOUT WRITTEN COPIED OR DISCLOSED IN WHOLE OR IN P ART, OR USED FOR FOR ENGINEERING INFORMATION ONL Y AND SHALL NOT BE REPRODUCED, GBC PRO-TECH CLAIMS PROPRIETAR Y RIGHTS T O THE[...]
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Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-4 Figure 4.1.2 Connections MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN COPIED OR DISCLOSED IN WHOLE OR IN PART , OR USED FOR FOR ENGINEERING INFORMATION ONL Y AND SHALL NOT BE REPRODUCED, GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS T O THE MATERIAL DISC[...]
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Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-5 4.2 Receiving the crates The GBC V oy ager 3 is shipped in two crates . Both crates should arrive at the same time on y our docks . INFORMA TION: ALL SHIPMENTS ARE EX- WORKS . At our dock, title passes to the buy er . Please revie w y our insurance cov er[...]
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Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-6 4.4 P ositioning the components All components are positioned by the center line of the laminator . The components should be posi- tioned in the f ollowing order; Laminator , stac ker table , f eeder , con v eyor , vacuum/ pump and then the water heater .[...]
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Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-7 Feeder Once the f eeder has been saf ely remov ed from the crate , you can mo v e the f eeder into position b y using a pallet jack or f or klift. T o mov e the feeder , approach the feeder from the front and guide the f orks under the feeder where indica[...]
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Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-8 Figure 4.4.1 Component placement CA UTION: P osition w ater heater as close as possible to Laminator to pre v ent trip- ping hazard.[...]
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Page 33
Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-9 4.5 Safety Chec klist Once installation is complete, perf or m the f ollowing steps to ensure that all the saf ety f eatures of the machine are operating properly . E-Stop on F eeder – Does E-stop remov e pow er from machine at main contactor? Do you ha[...]
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Operations Manual: I nstallation Voyager 3 Voyager 3 2004 General Binding Corporation Page 4-10[...]