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GE Monogram Zenith Controls manual

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Table of contents for the manual

  • Page 1

    g 62 R - 2 000 C 7/02 ZTX SERIES 40-400 Amps GE Zenith Controls Operation and Maintenance Manual[...]

  • Page 2

    P age Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ii How to Remove the Cover . . . . . . . . . . . . . . . . . . . 1 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 Equipment Inspection and Storage . . . . . . . . 1 2 Final Equipment Inspection . . . . . . . . . . . . . . 1 2 Mounting [...]

  • Page 3

    ■ ■ GE Zenith Controls 1 ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) Ho w to Remo ve the Co ver D ANGER HAZARDOUS V OL T AGE Will shock, burn or cause death. Do not remove cover until ALL power is disconnected. Re-installation of cover is required after maintenance or service. Loosen but do not remove four cover screws. Lift cov[...]

  • Page 4

    ■ ■ 2 GE Zenith Contr ols ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) Each GE Zenith transfer switch is factory wired and tested. A complete information package is furnished with each switch which includes: a. Sequence of operation. b. Description and operation of all accessories supplied. c. Power panel connection diagram and s[...]

  • Page 5

    ■ ■ GE Zenith Controls 3 ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) GENERA TOR TERMINALS N BR UTILITY TERMINALS LOA D  TERMINALS T1 T2 T3 N1 N3 E1 E3 E2 N2 T = Load N = Utility E = Generat or CONTROLLER ENGINE ST ART OPTIONAL A4 CONT ACT   OPERA TES WHEN IN UTILITY POSITION OPTIONAL A3 CONT ACT  ?[...]

  • Page 6

    ■ ■ 4 GE Zenith Contr ols ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) Installation (cont’ d) Control Connections Connecting Engine Start may cause Generator to start. Before connecting, turn Generator OFF . With the Generator breaker open and the Generator control switch off, install the Generator start connections. Engine Sta[...]

  • Page 7

    ■ ■ GE Zenith Controls 5 ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) Installation (cont’ d) D ANGER HAZARDOUS V OL T A GE (Can Cause Se vere Injur y or Death) T urn OFF all pow er before installation, adjustment, or remov al of transfer switc h or any of its components. A TTENTION! This applies only to the switc hes with the R[...]

  • Page 8

    ■ ■ 6 GE Zenith Contr ols ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) Utility Pic kup V oltage 90% Nominal Line V oltage Utility Dropout V oltage 80% Nominal Line V oltage Utility Pic kup Frequency 90% Nominal Line Frequency (T) Timer/Delay to Utility 5 minutes* (U) Timer/Engine Cool Down 5 minutes* Factor y Set tings Functional[...]

  • Page 9

    ■ ■ GE Zenith Controls 7 ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) RM 4 Contr ol Interface ( Optional ) Optional Pushbut tons F . Generator Start/Stop push button. Pressing and holding this button for approximately 5 seconds will cause the generator to start. Pressing this button a second time will stop the generator . G. Exer[...]

  • Page 10

    ■ ■ 8 GE Zenith Contr ols ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) Automatic T ransfer Generator T esting (One T ime T est) V erify that the transfer switch UTILITY available and position LED s are illuminated. Press and hold the GENERA T OR ST ART / ST OP button and the TRANSFER button for 5 seconds. This will cause the gene[...]

  • Page 11

    ■ ■ GE Zenith Controls 9 ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) 208 V 1 2 A B 220 V 1 2 A B 240 V 1 2 A B JP ( CDT SELECT ) RM 4 Contr ol Interface ( Optional ) (cont’ d) 7 Da y 4 5 6 BA 14 Da y 4 5 6 BA 21 Da y 4 5 6 BA 28 Da y 4 5 6 BA * Pressing and releasing the generator Start/Stop button will cance[...]

  • Page 12

    ■ ■ 10 GE Zenith Contr ols ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) Oil Pressure S ensor Input (Oil pressure contact to be normally open, held closed by adeq uate oil pressure) Approximately five seconds after emngine starter signal is sent, if terminal X3 is open to ground or returns to open state thereafter the generator St[...]

  • Page 13

    ■ ■ GE Zenith Controls 11 ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) Example S ystems Circuit Breaker Main Breaker Panel All Loads Utility Source Transfer Switch Circuit Breaker Generator Source Loads Utility Panel Utility Source Transfer Switch Loads Circuit Breaker Distribution Panel Generator Sourc[...]

  • Page 14

    ■ ■ 12 GE Zenith Contr ols ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) T ypical Diagrams E 3 N 2 CCN SN SCOM SE E2 N1 N2 CCE E1 OPTIONAL 3 E 2 N3 2 4 1 5 6 10 1 3 P o w er Circuit Sc hematic P o w er P anel Lay out Interconnect Plug[...]

  • Page 15

    ■ ■ GE Zenith Controls 13 ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) T r oubleshooting Symptom P ossible Cause Corrective A ction Generator will not start P timer has not lapsed See factory set tings on Page 6 Generator control switc h not in Auto Refer to generator instruction manual Engine Start contact not wired to generator[...]

  • Page 16

    ■ ■ 14 GE Zenith Contr ols ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000) T r oubleshooting (cont’ d) Generator Failed to Star t ( GFS Timeout) 2 Flashes + 2 Missing Generator Under -Speed Fault 3 Flashes + 2 Missing Generator Over -Speed Fault 4 Flashes + 2 Missing Generator Over -T emperature Fault 5 Flashes + 2 Missing Generat[...]

  • Page 17

    ■ ■ GE Zenith Controls 15 ■ ■ ZTX Operation and Maintenance Manual (62 R - 2 000)[...]

  • Page 18

    GE Industrial Systems – Power Equipment Business 830 W . 40 th Street, Chicago, IL 60609 USA 773 299-6600, Fax: 630 850-6899 www .zenithcontrols.com g GE Zenith Controls[...]