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Generac Power Systems 04635-0 manual

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Table of contents for the manual

  • Page 1

    Owner’ s Manual GTS “W” T ype A utomatic T ransfer Switc h 200 Amp, 250 V olts Model 04635-0 ® PO WER SY STEMS, INC. This manual should remain with the unit.[...]

  • Page 2

    Generac ® Pow er Systems, Inc. Generac cannot possibly anticipate every possible cir cumstance that might involve a hazard. The warnings in this manual, and on tags and decals affixed to the unit are, therefore, not all-inclusive. If using a procedure, work method or operating technique Generac does not specifically recommend, ensure that it is sa[...]

  • Page 3

    T able of Contents Generac ® Pow er Systems, Inc. 1 Safety Rules..........................................Inside Front Cover Section 1 — General Information ..................................2 1.1 Introduction ............................................................2 1.2 Equipment Description ............................................2 1.3[...]

  • Page 4

    2 Generac ® Pow er Systems, Inc. Section 1 — General Information Generac GT S “W” Type T ransfer Switch 1.1 I NTRODUCTION This manual has been prepared especially for the purpose of familiarizing personnel with the design, application, installation, operation and servicing of the applicable equipment. Read the manual carefully and comply wit[...]

  • Page 5

    Generac ® Pow er Systems, Inc. 3 2.1 I NTRODUCTION T O I NS T ALL A TION This equipment has been wired and tested at the factory . Installing the switch includes the following procedures: • Mounting the enclosure. • Connecting power source and load leads. • Connecting the generator start circuit. • Connecting any auxiliary contact (if need[...]

  • Page 6

    4 Generac ® Pow er Systems, Inc. Use a torque wr ench to tighten the conductors, being sure not to overtighten, or damage to the switch base could occur . If undertightened, a loose connection would result, causing excess heat which could damage the switch base. Connect power source load conductors to clearly marked transfer mechanism terminal lug[...]

  • Page 7

    Generac ® Pow er Systems, Inc. 5 3.1 F U NCTIONAL TE ST S AN D ADJ US TM ENTS F ollowing transfer switch installation and interconnection, inspect the entire installation carefully . A competent, qualified electrician should inspect it. The installation should comply strictly with all applicable codes, standards, and regulations. When absolutely c[...]

  • Page 8

    6 Generac ® Pow er Systems, Inc. • Window “ A ” OFF , W indow “B” ON - LO AD terminals (T1, T2) are connected to EMERGENCY terminals (E1, E2). Do not use excessive force when operating the transfer switch manually or the manual handle could be damaged. 3.2.1 CL OSE T O NOR MAL SOURCE SI DE Before proceeding, verify the position of the sw[...]

  • Page 9

    Generac ® Pow er Systems, Inc. 7 3.4 GEN ER A T OR TES T S U N DER L O AD 1. Set the generator's main circuit breaker to its OFF or OPEN position. 2. Manually actuate the transfer switch main contacts to their EMERGENCY (ST ANDB Y) position. Refer to Manual Operation. 3. T o start the generator , set the AUTO- OFF - MANU AL switch to MANU AL.[...]

  • Page 10

    8 Generac ® Pow er Systems, Inc. Section 4 — Mounting Dimensions Generac GT S “W” Type T ransfer Switch Mounting Dimensions – Drawing No. 0D3 7 14-B 180 514 612 490 430 V alues are in Millimeters Note: Diameter of Mounting holes (A) is 6.35 MM A A A A[...]

  • Page 11

    Generac ® Pow er Systems, Inc. 9 Section 5 — Electrical Data Generac GT S “W” Type T ransfer Switch T ransfer Switch Interconnections - Drawing No. 0 79963-B B - O PEN S WIT C H T O TE S T - 2A @ 2 50 Vac MIN . SWITCH TYPE , SPS T ELECTRICAL RATINGS , U TILITY 1 U TILITY 2 L O AD 2 2 3 1 94 C B 2 NE U TRA L CO NNE C TI ON N1 N2 N3 T1 T2 T3 N[...]

  • Page 12

    10 Generac ® Pow er Systems, Inc. Section 5 — Electrical Data Generac GT S “W” Type T ransfer Switch T ransfer Switch Interconnections - Drawing No. 0 7410 6 - A - O PEN S WIT C H T O TE S T - 2A @ 2 50 Vac MIN . SWITCH TYPE , SPS T ELECTRICAL RATINGS , U TILITY 1 U TILITY 2 1 94 C B 1 NE U TRA L CO NNE C TI ON N1 N2 T1 T2 E1 E2 NE U TRA L L[...]

  • Page 13

    Generac ® Pow er Systems, Inc. 11 Section 5 — Electrical Data Generac GT S “W” Type T ransfer Switch Wiring Diagram - 2 00 Amp, 2-pole Switch – Drawing No. 0D38 1 9[...]

  • Page 14

    12 Generac ® Pow er Systems, Inc. Section 6 — Exploded Views and P ar ts List Generac GT S “W” Type T ransfer Switch T ransfer Switch Assembly (2-pole) – Drawing No. 0D4406-E[...]

  • Page 15

    Generac ® Pow er Systems, Inc. 13 Section 6 — Exploded Views and P ar ts List Generac GT S “W” Type T ransfer Switch T ransfer Switch Assembly (2-pole) – Drawing No. 0D4406-E ITEM P ART NO . QTY . DESCRIPTION 1 0C8884 1 XFER SW -W 200A600V2P 2 0A9949 6 LUG SLDLSS 400-#4X1/4-20 CU7AL 3 0C4896 6 SCREW FHMS M8-1.25 X 20MM CR 4 067989 6 NUT LO[...]

  • Page 16

    Part No. 0D4001 Revision C (10/17/03) Printed in U.S.A. Section 7 — W arranty Generac GT S “W” Type T ransfer Switch GEN ERAC PO WER SY STEMS S T AN D AR D T W O- YEAR LIM ITED W AR R ANTY FOR GEN ERAC TRANSF ER SWIT CH S YS TEMS F or a period of 2 (two) years from the date of sale, Generac P ower Systems, Inc. will, at its option, repair or [...]