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Genie 114002 manual

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Table of contents for the manual

  • Page 1

    Operator’ s Manual with Maintenance Information Third Edition First Printing Part No. 114002[...]

  • Page 2

    Operator’s Manual Third Edition • First Printing 2 Genie A WP Super Series Part No. 1 14002 Copyright © 1996 by Genie Industries First Edition: Eighth Printing, October 2001 Second Edition: Second Printing, April 2004 Third Edition: First Printing, August 2005 "Genie" and "AWP" are registered trademarks of Genie Industries [...]

  • Page 3

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 1 Safety Rules Danger Failure to obey the instructions and safety rules in this manual will cause death or serious injury . Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Av[...]

  • Page 4

    Operator’s Manual Third Edition • First Printing 2 Genie AWP Super Series Part No. 1 14002 SAFETY RULES Electrocution Hazards This machine, even with an optional fiberglass platform, is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Keep away from the machine if it contacts energ[...]

  • Page 5

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 3 SAFETY RULES Do not raise the platform unless the machine is level. Do not set the machine up on a surface where it cannot be leveled using only the leveling jacks. Do not cause a horizontal force or side load to the machine by raising or lowering a fixed[...]

  • Page 6

    Operator’s Manual Third Edition • First Printing 4 Genie AWP Super Series Part No. 1 14002 SAFETY RULES Fall Hazards The guard rail system provides fall protection. If occupants of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE equipment and its use shall be in accordance with[...]

  • Page 7

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 5 SAFETY RULES Improper Use Hazard Do not leave the machine unattended unless the key is removed to secure from unauthorized use. Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate a[...]

  • Page 8

    Operator’s Manual Third Edition • First Printing 6 Genie AWP Super Series Part No. 1 14002 Battery and Charger Safety - DC Models Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. The[...]

  • Page 9

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 7 SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to av[...]

  • Page 10

    Operator’s Manual Third Edition • First Printing 8 Genie AWP Super Series Part No. 1 14002 Controls 1 Red Emergency Stop button 2 Key switch 3 Outrigger interlock display lights (four) 4 Low battery indicator light for auxiliary lowering 5 DC models: Low battery indicator light 6 Power light 7 Auxiliary platform lowering button 8 Air pressure g[...]

  • Page 11

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 9 Legend 9 Loading pivot bar 1 0 Forklift pocket 1 1 Airline lubricator adjustment knob 1 2 Air supply for machine 1 3 Airline lubricator 1 4 DC models: Battery pack with charger 1 5 Hydraulic power unit 1 6 Winching/tie-down point 1 7 Bubble level 1 8 Base[...]

  • Page 12

    Operator’s Manual Third Edition • First Printing 10 Genie AWP Super Series Part No. 1 14002 Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the pre-[...]

  • Page 13

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 11 PRE-OPERATION INSPECTION Pre-operation Inspection o Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located on the platform. o Be sure that all decals are legible and in place. See Dec[...]

  • Page 14

    Operator’s Manual Third Edition • First Printing 12 Genie AWP Super Series Part No. 1 14002 Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specific[...]

  • Page 15

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 13 MAINTENANCE Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil leve[...]

  • Page 16

    Operator’s Manual Third Edition • First Printing 14 Genie AWP Super Series Part No. 1 14002 MAINTENANCE Check the Oil Lubricator Canister Drip Rate - Air Models Maintaining the proper oil drip rate into the lubricator canister is essential to safe operation and good machine performance. Failure to maintain the proper drip rate could result in m[...]

  • Page 17

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 15 Function T ests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform the function tests p[...]

  • Page 18

    Operator’s Manual Third Edition • First Printing 16 Genie AWP Super Series Part No. 1 14002 FUNCTION TESTS Function T ests Setup 1 Position the machine on a firm surface directly below the desired work area. 2 Connect to the appropriate power source: DC models: Connect the battery pack. AC models: Connect to a grounded 15A AC power supply. Use [...]

  • Page 19

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 17 1 2 Push in the red Emergency Stop button at the platform controls to the off position. 1 3 Pull out the red Emergency Stop button at the ground controls to the on position. 1 4 Push in the control activate button and rotate the up/down switch in the dir[...]

  • Page 20

    Operator’s Manual Third Edition • First Printing 18 Genie AWP Super Series Part No. 1 14002 W orkplace Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests[...]

  • Page 21

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 19 Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspe[...]

  • Page 22

    Operator’s Manual Third Edition • First Printing 20 Genie AWP Super Series Part No. 1 14002 OPERATING INSTRUCTIONS Emergency Stop Push in the red Emergency Stop button at the platform controls or at the ground controls to stop the up function. Platform Raise and Lower 1 Pull out the red Emergency Stop button to the on position at the ground con[...]

  • Page 23

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 21 Battery and Charger Instructions Observe and Obey: Do not use an external charger or booster battery. Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the charger. Use only Genie authorized battery an[...]

  • Page 24

    Operator’s Manual Third Edition • First Printing 22 Genie AWP Super Series Part No. 1 14002 Lifting Instructions The number of people required to load and unload a machine is dependent on a number of factors, including but not limited to: · the physical condition, strength and disabilities or prior injuries of the people involved · the vertic[...]

  • Page 25

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 23 Loading for T ransport 1 Fully lower the platform. 2 Push in the red Emergency Stop buttons, turn the key switch to the off position and remove the key. 3 Remove the outriggers from the base and place them in the storage sockets. 4 DC models: Disconnect [...]

  • Page 26

    Operator’s Manual Third Edition • First Printing 24 Genie AWP Super Series Part No. 1 14002 TRANSPORT INSTRUCTIONS Winching the Machine onto a Flatbed T ruck 1 Fully lower the platform. 2 Push in the red Emergency Stop buttons, turn the key switch to the off position and remove the key. 3 Remove the outriggers from the base and place them in th[...]

  • Page 27

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 25 Tilt-back Operation Instructions Observe and obey: The retaining pin must be inserted to prevent the spring-loaded tilt-back frame from dropping. Do not tilt the machine back unless the area is clear of personnel and obstructions. Do not stand behind or [...]

  • Page 28

    Operator’s Manual Third Edition • First Printing 26 Genie AWP Super Series Part No. 1 14002 TILTBACK OPERATION INSTRUCTIONS Lowering the Tilt-back Assembly 1 Be sure the area behind the machine and under the tilt-back frame is clear of personnel and obstructions. 2 Fully lower the platform. 3 Remove the outriggers from the base and place them i[...]

  • Page 29

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 27 Returning the Machine to Standing Position 1 Be sure the area below the machine base and T-handle is clear of personnel and obstructions. 2 Slide out the T-handle untl the lock pin snaps into place. 3 Carefully pull down the T-handle until the machine re[...]

  • Page 30

    Operator’s Manual Third Edition • First Printing 28 Genie AWP Super Series Part No. 1 14002 Decals Part No. Description Quantity 27838 Warning - Tilt-back Hazards/Instructions 1 27839 L ab el - Sl id i ng T- handle 1 27840 Label - Retaining Pin 1 27841 Label - Stop Bracket 1 27842 Label - Loading Pivot 1 27843 Label - Tilt-back Strut 1 27844 La[...]

  • Page 31

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 29 DECALS Models with T ilt-back Frame Note: Platform decals may be in diffferent locations on optional fiberglass basket. Models without T ilt-back Frame[...]

  • Page 32

    Operator’s Manual Third Edition • First Printing 30 Genie AWP Super Series Part No. 1 14002 DECALS Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place. Part No. Description Quantity 28174 Label - Power to Platform[...]

  • Page 33

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 31 Note: Platform decals may be in diffferent locations on optional fiberglass basket. DECALS Models with T ilt-back Frame Models without T ilt-back Frame[...]

  • Page 34

    Operator’s Manual Third Edition • First Printing 32 Genie AWP Super Series Part No. 1 14002 Outrigger Specifications Standard Base AWP-20S AWP-25S AWP-30S Outrigger footprint 60 3 / 4 x 52 3 / 4 in 60 3 / 4 x 52 3 / 4 in 69 1 / 4 x 61 1 / 4 in (l x w) ANSI / CSA 1.5 x 1.3 m 1.5 x 1.3 m 1.8 x 1.6 m Outrigger footprint 60 3 / 4 x 52 3 / 4 in 69 1[...]

  • Page 35

    Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 33 SPECIFICATIONS Outrigger Specifications Standard Base AWP-36S AWP-40S Outrigger footprint 83 1 / 4 x 75 1 / 4 in 89 x 81 in (l x w) ANSI / CSA 2.1 x 1.9 m 2.3 x 2.0 m Outrigger footprint 83 1 / 4 x 75 1 / 4 in 89 x 81 in (l x w) CE / AUS Indoor 2.1 x 1.9[...]

  • Page 36

    Geni e Nort h America Geni e Australi a Pt y Ltd. Geni e China Geni e Malaysia Geni e Japan Geni e Korea Geni e Brasil Geni e Holland Phone Tol l Free Fax Phon e+ Fa x+ Phon e+ Fa x+ Phon e+ Fa x+ Phon e+ Fa x+ Phon e+ Fa x+ Phon e+ Fa x+ Phon e+ Fa x+ 425.881.1800 US A an d Canada 800.536.1800 425.883.3475 6 17 337 5 1660 6 17 337 5 1002 8 6 2 1 5[...]