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Genie GS-5390 manual

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Table of contents for the manual

  • Page 1

    Operator’ s Manual with Maintenance Information Second Edition Third Printing Part No. 82828 CE Models[...]

  • Page 2

    Genie GS-3384 and GS-3390 and GS-4390 and GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing Copyright © 2002 by Genie Industries First Edition: First Printing, January 2002 Second Edition: Third Printing, March 2008 "Genie" is a registered trademark of Genie Industries in the U.S.A. and many other countrie[...]

  • Page 3

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 1 Operator's Manual Second Edition • Third Printing Safety Rules Danger F ailure to obey the instructions and saf ety r ules in this manual will result in death or ser ious injur y . Do Not Operate Unless: You learn and practice the principles of safe machine operation[...]

  • Page 4

    2 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No . 82828 Operator's Manual Second Edition • Third Printing Tip-over Hazards Occupants, equipment and materials must not exceed the maximum platform capacity. Machines without capacity indicator Maximum capacity GS-3384 and GS-3390 1134 kg GS-4390 680 kg GS-4390 with extra cap[...]

  • Page 5

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 3 Operator's Manual Second Edition • Third Printing SAFETY RULES Do not alter or disable the limit switches. Do not drive over 1.1 km/h with the platform raised. Do not use the platform controls to free a platform that is caught, snagged or otherwise prevented from nor[...]

  • Page 6

    4 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No . 82828 Operator's Manual Second Edition • Third Printing SAFETY RULES Do not modify or alter an aerial work platform without prior written permission from the manufacturer. Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail [...]

  • Page 7

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 5 Operator's Manual Second Edition • Third Printing Fall Hazards The guardrail system provides fall protection. If occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE equipment and its use s[...]

  • Page 8

    6 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No . 82828 Operator's Manual Second Edition • Third Printing SAFETY RULES Damaged Machine Hazards Do not use a damaged or malfunctioning machine. Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove[...]

  • Page 9

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 7 Operator's Manual Second Edition • Third Printing SAFETY RULES Outrigger Safety Tip-over Hazards Do not lower the outriggers unless the machine is on a firm surface. Avoid drop-offs, holes, unstable or slippery surfaces and other possible hazardous conditions. When t[...]

  • Page 10

    8 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No . 82828 Operator's Manual Second Edition • Third Printing Legend 1 Lanyard anchorage point 2 GFCI outlet 3 Platform controls 4 Platform entry gate 5 Platform extension lock handle 6 Platform guard rails 7 Manual storage container 8 Platform extension 9 Outrigger housing (if [...]

  • Page 11

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 9 Operator's Manual Second Edition • Third Printing Controls Ground Control Panel 1 Key switch for platform/off/ground control selection 2 Engine start button 3 Gasoline/LPG models: Choke button Diesel models: Glow plug button 4 Platform down button 5 Idle select butto[...]

  • Page 12

    10 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing CONTROLS 1 Outrigger function enable button with indicator light 2 Outrigger auto level button 3 Engine start button 4 Idle select button with indicator light 5 Gasoline/LPG models: Choke button Diesel models: Glow pl[...]

  • Page 13

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 11 Operator's Manual Second Edition • Third Printing Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation[...]

  • Page 14

    12 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing PRE-OPERATION INSPECTION Pre-operation Inspection R Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform. R Be sure that all dec[...]

  • Page 15

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 13 Operator's Manual Second Edition • Third Printing Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the ma[...]

  • Page 16

    14 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing MAINTENANCE Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level can damage engine components. C[...]

  • Page 17

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 15 Operator's Manual Second Edition • Third Printing Check the Engine Coolant Level Maintaining the engine coolant at the proper level is essential to engine service life. Improper coolant level will affect the engine's cooling capability and damage engine compone[...]

  • Page 18

    16 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing Function T ests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspectio[...]

  • Page 19

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 17 Operator's Manual Second Edition • Third Printing FUNCTION TESTS Test Up/Down Functions and Function Enable The audible warnings on this machine come from the same central alarm. The descent alarm sounds at 60 beeps per minute. The alarm that goes off when the machi[...]

  • Page 20

    18 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing FUNCTION TESTS Test Drive and Braking 2 7 Press and hold the function enable switch on the control handle. 2 8 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the[...]

  • Page 21

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 19 Operator's Manual Second Edition • Third Printing FUNCTION TESTS Test the Up Limit Switch and the Outriggers - GS-5390 3 4 Push and hold the lift function enable button. Raise the platform. Result: The platform should raise to 9.1 m and then stop. The platform shoul[...]

  • Page 22

    20 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing W orkplace Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation ins[...]

  • Page 23

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 21 Operator's Manual Second Edition • Third Printing Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation i[...]

  • Page 24

    22 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing Gasoline/LPG models: In cold conditions, -6°C and below, the machine should be started on gasoline and warmed for 2 minutes, then switched to LPG. Warm engines can be started on LPG. Operation From Ground 1 Turn the [...]

  • Page 25

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 23 Operator's Manual Second Edition • Third Printing To Position Platform 1 Push and hold the lift function enable button. 2 Activate the up/down rocker switch in the desired direction. To Steer 1 Press and hold the function enable switch on the controller. 2 Turn the [...]

  • Page 26

    24 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing OPERATING INSTRUCTIONS Operation From Ground with Controller Maintain safe distances between operator, machine and fixed objects. Be aware of the direction the machine will travel when using the controller. Outrigger [...]

  • Page 27

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 25 Operator's Manual Second Edition • Third Printing T ranspor t and Lifting Instructions Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane. The transport vehicle must be parked on a level su[...]

  • Page 28

    26 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing Securing to T ruc k or T railer for T ransit Always chock the machine wheels in preparation for transport. Retract and secure the extension deck(s). Use the tie-down points on the chassis for anchoring down to the tra[...]

  • Page 29

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 27 Operator's Manual Second Edition • Third Printing Observe and Obey: Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight. See the serial label for the [...]

  • Page 30

    28 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No . Description Quantity 28158 Label - Un[...]

  • Page 31

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 29 Operator's Manual Second Edition • Third Printing DECALS Engine Side Ground Controls Side[...]

  • Page 32

    30 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing GS-3384 Height, working maximum 12.1 m Height, platform maximum 10.1 m Height, stowed maximum 2.7 m Rails up Height, stowed maximum 2.0 m Rails lowered Width, standard tires 2.1 m Length, platform retracted 3.9 m Mode[...]

  • Page 33

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 31 Operator's Manual Second Edition • Third Printing GS-3390 Height, working maximum 12.1 m Height, platform maximum 10.1 m Height, stowed maximum 2.7 m Rails up Height, stowed maximum 2.0 m Rails lowered Width, standard tires 2.3 m Length, platform retracted 3.9 m Mod[...]

  • Page 34

    32 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 P ar t No. 82828 Operator's Manual Second Edition • Third Printing GS-4390 Height, working maximum 15.1 m Height, platform maximum 13.1 m Height, stowed maximum 2.9 m Rails up Height, stowed maximum 2.9 m Rails lowered Width, standard tires 2.3 m Width, high-flotation tires 2.6 m Len[...]

  • Page 35

    P ar t No . 82828 Genie GS-3384 & GS-3390 & GS-4390 & GS-5390 33 Operator's Manual Second Edition • Third Printing GS-5390 Height, working maximum 18.2 m Height, platform maximum 16.2 m Height, stowed maximum 3.2 m Rails up Height, stowed maximum 2.5 m Rails lowered Width, standard tires 2.3 m Width, high-flotation tires 2.6 m Le[...]

  • Page 36

    Distr ib uted b y: Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China Phone +86 21 53852570 Fax +86 21 53852569 Genie Malaysia Phone +65 98 480 775 Fax +65 67 533 544 Genie Japan Phone +81 3 3453 6082 Fax +81 3 3453 6083 Genie K[...]