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Genie GS-2668 DC manual

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Table of contents for the manual

  • Page 1

    Operator’ s Manual with Maintenance Information Third Edition Third Printing Part No. 82750[...]

  • Page 2

    Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing Copyright © 1999 by Genie Industries First Edition: Sixth Printing, January 2002 Second Edition: Second Printing, March 2002 Third Edition: Third Printing, October 2004 "Genie" is a registered trademark of Genie Industries in the [...]

  • Page 3

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 1 Operator's Manual Third Edition • Third Printing Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury . Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator[...]

  • Page 4

    2 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing SAFETY RULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Maintain safe distances from electrical power lines and apparatus in accord[...]

  • Page 5

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 3 Operator's Manual Third Edition • Third Printing Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability. Do not drive the machine on or near uneven terrain,[...]

  • Page 6

    4 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing SAFETY RULES Do not place loads outside the platform perimeter. Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability. Each battery must weigh 65 pounds [...]

  • Page 7

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 5 Operator's Manual Third Edition • Third Printing SAFETY RULES Collision Hazards Be aware of limited sight distance and blind spots when driving or operating. Be aware of the extended platform position when moving the machine. The machine must be on a level surface or secured before relea[...]

  • Page 8

    6 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing SAFETY RULES Explosion and Fire Hazards Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present. Damaged Machine Hazards Do not use a damaged or malfunctioni[...]

  • Page 9

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 7 Operator's Manual Third Edition • Third Printing Battery Safety Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Do not expo[...]

  • Page 10

    8 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing Legend 1 Platform entry gate 2 Platform guard rails 3 Lanyard anchorage point 4 Platform extension lock handle 5 Manual storage container 6 Platform controls 7 Platform extension 8 Battery side cover 9 Steer tire 1 0 Power to platform pigt[...]

  • Page 11

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 9 Operator's Manual Third Edition • Third Printing Controls Platform Controls 1 Horn button 2 Machine on incline button with indicator light: Low speed operation for inclines 3 Lift function select button with indicator light 4 Drive function select button with indicator light 5 Red Emerge[...]

  • Page 12

    10 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing CONTROLS Ground Control Panel 1 LED diagnostic readout 2 Hour meter 3 Red Emergency Stop button 4 7 amp circuit breaker for controls circuit 5 Platform down button 6 Function enable button 7 Key switch for platform/off/ground control sele[...]

  • Page 13

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 11 Operator's Manual Third Edition • Third Printing Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and [...]

  • Page 14

    12 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing PRE-OPERATION INSPECTION Pre-operation Inspection o Be sure that the operator's, safety and responsibilities manuals are complete, legible and in the storage container located on the platform. o Be sure that all decals are legible an[...]

  • Page 15

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 13 Operator's Manual Third Edition • Third Printing Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's spec[...]

  • Page 16

    14 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing Check the Batteries Proper battery condition is essential to good performance and operational safety. Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions. This procedure does not[...]

  • Page 17

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 15 Operator's Manual Third Edition • Third Printing Function T ests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform f[...]

  • Page 18

    16 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing FUNCTION TESTS 1 0 Push and hold the function enable button and activate the platform down function. Result: The platform should lower. The descent alarm should sound while the platform is lowering. Test the Auxiliary Lowering To test mac[...]

  • Page 19

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 17 Operator's Manual Third Edition • Third Printing FUNCTION TESTS At the Platform Controls Test Emergency Stop 1 7 Push in the platform red Emergency Stop button to the off position. Result: No functions should operate. 1 8 Pull the red Emergency Stop button out to the on position. Result[...]

  • Page 20

    18 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing FUNCTION TESTS Test the Steering Note: When performing the steer and drive function tests, stand in the platform facing the steer end of the machine. 2 7 Press the drive function select button. 2 8 Press and hold the function enable switc[...]

  • Page 21

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 19 Operator's Manual Third Edition • Third Printing FUNCTION TESTS Test Limited Drive Speed 3 5 Press the lift function select button. 3 6 Press and hold the function enable switch on the control handle. 3 7 Slowly move the control handle in the direction indicated by the blue arrow. Raise[...]

  • Page 22

    20 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing W orkplace Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always per[...]

  • Page 23

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 21 Operator's Manual Third Edition • Third Printing Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions. Repair any function that operates when either red Emergency Stop button is pushed in. Operatin[...]

  • Page 24

    22 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing Operation From Platform 1 Turn the key switch to platform control. 2 Pull out the ground and platform red Emergency Stop buttons to the on position. 3 Be sure the battery pack is connected before operating the machine. To Position Platfor[...]

  • Page 25

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 23 Operator's Manual Third Edition • Third Printing OPERATING INSTRUCTIONS Drive Select Switch Machine on incline symbol: Low range operation for inclines Error Indicator Light On If the error indicator light is on, push in and pull out the red Emergency Stop button to reset the system. If[...]

  • Page 26

    24 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing Battery and Charger Instructions Observe and Obey: Do not use an external charger or booster battery. Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the charger. Use only a Genie aut[...]

  • Page 27

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 25 Operator's Manual Third Edition • Third Printing T ransport and Lifting Instructions Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift. The transport vehicle must be parked on a level surface. The [...]

  • Page 28

    26 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing Observe and Obey: Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight. See the serial plate for the machine weight. Liftin[...]

  • Page 29

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 27 Operator's Manual Third Edition • Third Printing TRANSPORT AND LIFTING INSTRUCTIONS Securing to T ruck or T railer for T ransit Retract and secure the extension deck. Turn the key switch to the off position and remove the key before transporting. Inspect the entire machine for loose or [...]

  • Page 30

    28 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing Decals Part No. Description Quantity 25994 Caution - Component Damage 1 28164 Notice - Hazardous Materials 1 28171 Label - No Smoking 1 28174 Label - Power to Platform, 230V 3 28175 Caution - Compartment Access 1 28176 Notice - Missing Ma[...]

  • Page 31

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 29 Operator's Manual Third Edition • Third Printing 62061 or 62062 4991 1 or 52682 62061 or 62062 52673 or 52674 or 52802 or 52803 52966 43696 28175 43696 52966 82366 82261 82263 52431 82239 82559 Serial Plate 28164 43617 48727 28171 52070 52475 43091 31060 44981 44736 44220 or 97712 52475[...]

  • Page 32

    30 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place. Part No. Description Quantity 28171 Label - No Smoki[...]

  • Page 33

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 31 Operator's Manual Third Edition • Third Printing 62061 or 62062 82751 or 82752 62061 or 62062 82753 52966 82476 82924 97719 82476 52966 82261 82487 82482 Serial Plate 82481 44981 28171 52475 82495 52475 52475 52475 28235 or 28174 78673 82562 44981 82562 43618 28235 or 28174 43658 or 449[...]

  • Page 34

    32 Genie GS-2668 DC and Genie GS-3268 DC Part No. 82750 Operator's Manual Third Edition • Third Printing Specifications Model GS-2668 DC Height, working maximum 32 ft 9.9 m Height, platform maximum 26 ft 7.9 m Height, stowed maximum 92 in 2.34 m Rails up Height, stowed maximum 64 1 / 2 in 1.64 m Rails lowered Height, stowed maximum 46 1 / 2 [...]

  • Page 35

    Part No. 82750 Genie GS-2668 DC and Genie GS-3268 DC 33 Operator's Manual Third Edition • Third Printing SPECIFICATIONS Model GS-3268 DC Height, working maximum 38 ft 11.8 m Height, platform maximum 32 ft 9.8 m Height, stowed maximum 97 in 2.46 m Rails up Height, stowed maximum 69 1 / 2 in 1.77 m Rails lowered Height, stowed maximum 51 1 / 2[...]

  • Page 36

    Distributed By: Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone + 61 7 3375 1660 Fax + 61 7 3375 1002 Genie China Phone + 86 21 53852570 Fax + 86 21 53852569 Genie Malaysia Phone + 65 98 480 775 Fax + 65 67 533 544 Genie Japan Phone + 81 3 3453 6082 Fax + 81 3 3453 6083 Ge[...]