Genie GS-2668 RT manual

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Table of contents for the manual

  • Page 1

    Operator’ s Manual with Maintenance Information Second Edition Third Printing Part No. 82233[...]

  • Page 2

    Genie GS-2668 RT & Genie GS-3268 RT P ar t No . 82233 Operator's Manual Second Edition · Third Printing Copyright © 1998 by Genie Industries First Edition: Ninth Printing, October 2000 Second Edition: Third Printing, January 2003 "Genie" is a registered trademark of Genie Industries in the U.S.A. and many other countries. "[...]

  • Page 3

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 1 Operator's Manual Second Edition · Third Printing Safety Rules Danger F ailure to obe y the instr uctions and saf ety r ules in this man ual will result in death or ser ious injur y . Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in t[...]

  • Page 4

    2 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing SAFETY RULES Electrocution Hazar ds This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Maintain safe distances from electrical power lines and apparatus in a[...]

  • Page 5

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 3 Operator's Manual Second Edition · Third Printing SAFETY RULES Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds on the chassis and in the platform when the machine is on a severe slope. If the tilt alarm sounds: Lower the platform. Move the machine to a firm[...]

  • Page 6

    4 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing Do not push off or pull toward any object outside of the platform. GS-2668 RT ANSI & CSA - 4 person 200 lbs / 890 N CE - Indoor use only - 4 person 90 lbs / 400 N CE - Outdoor use - 4 person 90 lbs / 400 N Australia - Indoor use on[...]

  • Page 7

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 5 Operator's Manual Second Edition · Third Printing SAFETY RULES Fall Hazards The guardrail system provides fall protection. If occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE equipment and its use shall [...]

  • Page 8

    6 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing SAFETY RULES Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision. No stunt driving o[...]

  • Page 9

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 7 Operator's Manual Second Edition · Third Printing Crushing Hazards Keep hands and limbs out of scissors. Use common sense and planning when operating the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects. Maintain [...]

  • Page 10

    8 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing Legend 1 Platform entry gate 2 Platform guard rails 3 Manual storage container 4 Lanyard anchorage point 5 Platform extension lock handle 6 Platform controls 7 Platform extension 8 Outrigger housing (if equipped with outriggers) 9 Outr[...]

  • Page 11

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 9 Operator's Manual Second Edition · Third Printing Contr ols Platform Controls (models without outriggers) 1 Engine stop button 2 Engine start button 3 Glow plug button (Diesel models) 4 High idle button with indicator light 5 Horn button 6 Machine on incline button: Low speed operatio[...]

  • Page 12

    10 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing CONTROLS Ground Control Panel 1 Red Emergency Stop button 2 Engine start button 3 Choke button (Gasoline/LPG models) Glow plug button (option - Diesel models) 4 Fuel select switch (Gasoline/LPG models) 5 LED diagnostic readout 6 20 am[...]

  • Page 13

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 11 Operator's Manual Second Edition · Third Printing CONTROLS 1 Engine stop button 2 Engine start button 3 Glow plug button (Diesel models) 4 High idle button with indicator light 5 Outrigger and horn button 6 Outrigger button 7 Outrigger and machine on incline button: Low speed operati[...]

  • Page 14

    12 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know [...]

  • Page 15

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 13 Operator's Manual Second Edition · Third Printing PRE-OPERATION INSPECTION Pre-operation Inspection o Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform. o Be sure that all decals are legible a[...]

  • Page 16

    14 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's [...]

  • Page 17

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 15 Operator's Manual Second Edition · Third Printing Check the Hydraulic Oil Le vel Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in[...]

  • Page 18

    16 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing Check the Engine Coolant Level Maintaining the engine coolant at the proper level is essential to engine service life. Improper coolant level will affect the engine's cooling capability and damage engine components. Daily checks [...]

  • Page 19

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 17 Operator's Manual Second Edition · Third Printing 1 Select a test area that is firm, level and free of obstruction. At the Ground Controls 2 Pull out the platform and ground red Emergency Stop button to the on position. 3 Turn the key switch to ground control. 4 Observe the diagnosti[...]

  • Page 20

    18 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing FUNCTION TESTS Test the Horn 1 8 Push the horn button. Result: The horn should sound. Test the Up/Down Functions and the Function Enable Switches 1 9 Start the engine. 2 0 Activate the platform up function. Result: The platform should[...]

  • Page 21

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 19 Operator's Manual Second Edition · Third Printing FUNCTION TESTS 2 7 Depress the thumb rocker switch in the direction identified by the yellow triangle on control panel. Result: The steer wheels should turn in the direction that the yellow triangle points on the control panel. Test D[...]

  • Page 22

    20 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing W orkplace Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always[...]

  • Page 23

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 21 Operator's Manual Second Edition · Third Printing Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions and turn the engine off. Repair any function that operates when either Emergency Stop butto[...]

  • Page 24

    22 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing Operation From Platform 1 Turn the key switch to platform control. 2 Pull out the ground and platform red Emergency Stop buttons to the position. 3 Start the engine. To Position Platform 1 Move and hold a function enable/speed select [...]

  • Page 25

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 23 Operator's Manual Second Edition · Third Printing T o Extend and Retract Platform (Manual Platf orm Extension) 1 Lift the platform extension lock handle to the horizontal position. 2 Push the platform extension lock handle to extend the platform to the desired position. Do not stand [...]

  • Page 26

    24 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental reg[...]

  • Page 27

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 25 Operator's Manual Second Edition · Third Printing T ranspor t Instructions Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane. The transport vehicle must be parked on a level surface. The transport vehicle m[...]

  • Page 28

    26 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No. Description Quantity 25994 Caution - Component Damage 1[...]

  • Page 29

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 27 Operator's Manual Second Edition · Third Printing DECALS Shading indicates decal is hidden from view, i.e. under covers Ground Controls Side Engine Side Additional decals for models with outriggers[...]

  • Page 30

    28 Genie GS-2668 RT & Genie GS-3268 RT P ar t No. 82233 Operator's Manual Second Edition · Third Printing Specifications Model GS-2668 RT Height, working maximum 32 ft 9.8 m Height, platform maximum 26 ft 7.9 m Height, stowed maximum 91 1 / 2 in 2.3 m Rails up Height, stowed maximum 67 in 1.7 m Rails lowered Height, stowed maximum 47 in 1[...]

  • Page 31

    P ar t No. 82233 Genie GS-2668 RT & Genie GS-3268 RT 29 Operator's Manual Second Edition · Third Printing SPECIFICATIONS Model GS-3268 RT Height, working maximum 38 ft 11.8 m Height, platform maximum 32 ft 9.8 m Height, stowed maximum 97 1 / 2 in 2.5 m Rails up Height, stowed maximum 72 in 1.8 m Rails lowered Height, stowed maximum 52 in [...]

  • Page 32

    Genie North America Genie Australia Pty Ltd. Genie China Genie Malaysia Genie Japan Genie Korea Genie Africa Genie Latin America Phone T oll Free Fax Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Distributed By: California Proposition 65 W ARNING The exhaust from this product contains chemicals kn[...]