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Giant GP8045 manual

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Table of contents for the manual

  • Page 1

    Contents: Installation Instructions: page 2 Pump Specifications (GP8045): page 3 Exploded View page 4 Parts List: page 5 Pump Specifications (GP8048): page 6 Repair Kits/Tool List:/Torque Specifications page 7 Troubleshooting Chart: page 7 Repair Instructions: pages 8-10 Dimensions: page 11 Warranty Information back page Triplex Ceramic Plunger Pum[...]

  • Page 2

    2 Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Indus- tries, Inc. or your local distributor for assistance. 1. The pump sho[...]

  • Page 3

    U.S. (Metric) V olume ............................................................. Up to 48.9 GPM ...... (185 LPM) Discharge Pressure ......................................... Up to 4350 PSI ........ (300 bar) Speed ............................................................... Up to 580 RPM ....... 580 RPM Inlet Pressure ........................[...]

  • Page 4

    EXPLODED VIEW -- GP8045 / GP8048[...]

  • Page 5

    Item Part Description Qty 1 05380 Crankcase 1 2 06893 Oil Filler Plug Assy 1 5 22929 Copper W asher 2 6 06273 Oil Drain Plug 1 7 05381 Plug, Oil Dip Stick 1 8 05035 Oil Dip Stick Ass’y 1 9 01009 O-Ring 1 12 07109 Plug G-1/2 2 13 06272 Copper Ring 2 14 05036 Bearing Cover Closed 1 14 A 05298 Bearing Cover Open 1 15 05112 Radial Shaft Seal 1 16 050[...]

  • Page 6

    U.S. (Metric) V olume ............................................................. Up to 56.8 GPM ...... (215 LPM) Discharge Pressure ......................................... Up to 3770 PSI ........ (260 bar) Speed ............................................................... Up to 580 RPM ....... 580 RPM Inlet Pressure ........................[...]

  • Page 7

    GP8045/GP8048 PUMP REPAIR KITS Plunger Packing Kits GP8045 - #09626 Item Part # Description Qty. 3 8 A 05387 O-Ring 6 3 9 A 05066 O-Ring 3 40 13290 Seal Ring 3 42 05394 V-Sleeve 9 GP8048 - #09627 Item Part # Description Qty. 3 8 A 05387 O-Ring 6 3 9 A 05066 O-Ring 3 40 05390 Seal Ring 3 42 05393 V-Sleeve 9 Oil Seal Kit - #09584 Item Part # Descript[...]

  • Page 8

    GP8045/GP8048 PUMP REPAIR INSTRUCTIONS 6) Remove tension screw (36C) and take seal sleeve (39) together with all mounted parts out of the drive. Pull plunger pipe out of the seal assembly and check for any damage. Carefully , remove seal rings (40) and sleeves (42) with a screw driver . 4) The spring tension cap (51A, 52A) is screwed together with [...]

  • Page 9

    8) T ake out the seal case (38) from the valve (if necessary secure 2 screwdrivers in the front O-ring groove to extract seal casing from valve casing). Coat seals with silicon grease before installing. Mounting surfaces of the crankcase and the valve casing must be clean and free of damage. The components must lie exactly and evenly on one another[...]

  • Page 10

    GP8045/GP8048 PUMP REPAIR INSTRUCTIONS 1 1) Remove the connecting rod screws (24). Connecting rods are marked 1 to 3 for identification. Do not twist connecting rod halves or interchange them. When reassembling, the connecting rod must be fitted in their exact original position on the crankshaft journals. 12) Push connecting rod halves together wit[...]

  • Page 11

    11 Dimensions - GP8045 / GP8048 - mm[...]

  • Page 12

    3/08 GP8045, GP8048.PMD GIANT INDUSTRIES, INC. 900 N. Westwood Ave. P.O. Box 3187 Toledo, Ohio 43607 (419) 531-4600 FAX (419) 531-6836 www.giantpumps.com  Copyright 2008 Giant Industries, Inc. GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship an[...]