Giant MP4130HT(C) manual

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Table of contents for the manual

  • Page 1

    Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Contents: Installation Instructions: page 2 Pump Specifications: pages 3 Exploded View: page 4 Parts List / Kits: page 5 Repair Instructions: page 6-10 Torque Specifications: page 10 Trouble Shooting: page 11 Dimensions: back page Warranty Information: back page Mode l M[...]

  • Page 2

    2 INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for ass[...]

  • Page 3

    3 MP4130HT(C) PULLEY SELECTION AND HORSEPOWER REQUIREMENTS PUMP PULLEY MOTOR PULLEY RPM GPM GPH 300 PSI 600 PSI 725 PSI 900 PSI 1200 PSI 9.75" 2.50" 400 5.6 335 1.2 2.3 2.8 3.5 4.7 9.75" 3.00" 500 7.0 419 1.5 2.9 3.5 4.4 5.8 9.75" 3.60" 600 8.4 503 1.8 3.5 4.2 5.3 7.0 9.75" 4.15" 700 9.8 587 2.0 4.1 4.9 6.1 8[...]

  • Page 4

    4 Exploded V iew - MP4130HT(C)[...]

  • Page 5

    5 ITEM PART# DESCRIPTION QTY. 36 07267 Snap Ring 3 39 07271 Pressure Ring 6 40 06137 V-Sleeve 9 41 07273 Support Ring 6 42 07353 Tension Spring 3 42A 06103 Tension Plug, M42 x 1.5 3 42B 07354 O-Ring 3 43 06138 Valve Casing 1 44 07280 Valve Seat 6 44A 07281 O-Ring 6 45 07282 Valve Plate 6 46 07283 Valve Spring 6 47 07284 Spring Retainer, Discharge 3[...]

  • Page 6

    6 1. With a 27mm wrench, remove the three discharge plugs (#48) and three inlet plugs (#42A) from the manifold (#43). 2. Inspect the plug o-rings (#48A and #42B) and replace as necessary. 3. Using a valve puller (avail- able from Snap-On-Tools), remove the valve assembly (#44 - #47). REPAIR INSTRUCTION - MP4130HT(C) Disassembly sequence of the GIAN[...]

  • Page 7

    7 8. From the back of the manifold (#43), remove the packing assembly (#'s 42, 41, 40, and 39) by tapping assembly out from the back to the front. 9. Turn the manifold (#43) over and remove the rear v-sleeve snap ring (#36). Remove rear pressure ring (#39) , rear v-sleeve (#40) and rear support ring (#41). These parts should slide out with lit[...]

  • Page 8

    8 Gear End Disassembly Note: Make certain that the plungers (29B) have been removed before starting the following sequence. 12. Make sure the oil is drained from the pump before removing the crankcase cover (#4). Remove all screws (#10). Inspect the crankcase cover o-ring (#5) for damage and replace it as necessary. 13. Remove the connecting rod sc[...]

  • Page 9

    9 29. Replace any shims (#20A) and position the bearing cover (#14) as before. Tighten the bearing cover bolts (#17) evenly to position the bearing race. Torque the bolts to 125 inch-pounds. Once the crankshaft reassembly is complete, oil the crankshaft races freely before replacing the connecting rod (#24) end caps. 30. Reassemble the connecting r[...]

  • Page 10

    10 38. Reassemble the inlet valve assembly in the reverse or- der of step #7. Make cer- tain all the components are press fit together and that the spring retainer (#54) is slightly counter sunk in the valve housing (#52). Grease the o-ring (#53) and install it on to the valve housing. Re- install the entire inlet valve assembly into the manifold ([...]

  • Page 11

    11 PUMP SYSTEM MALFUNCTION MALFUNCTION The Pressure and/or the Delivery Drops Water in crankcase Noisy Operation Rough/Pulsating Operation with Pressure Drop Pressure Drop at Gun Excessive Leakage High Crankcase Temperature CAUSE Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer[...]

  • Page 12

    MP4130HT(C) DIMENSIONS (mm) GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace t[...]