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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Giant P208, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Giant P208 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Giant P208. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Giant P208 should contain:
- informations concerning technical data of Giant P208
- name of the manufacturer and a year of construction of the Giant P208 item
- rules of operation, control and maintenance of the Giant P208 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Giant P208 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Giant P208, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Giant service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Giant P208.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Giant P208 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
Contents: Installation Instructions: page 2 Pump Specifications: pages 3- 9 Exploded View: page 1 0 Parts List: page 1 1 K it s & To r q ue S p ec i f ic a t io n s : page 1 2 Pump Mounting Selection Guide: page 12 Repair Instructions: pages 13-14 Recommended Spare Parts List: page 14 Dimensions: page 15 Warranty Information: back page TM Tripl[...]
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Page 2
2 INSTALLATION INSTRUCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of pr[...]
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Page 3
P205 HORSEPOWER REQUIR EMENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 500 0.13 0.1 0.1 0.2 0.2 1000 0.29 0.2 0.3 0.4 0.5 1750 0.50 0.3 0.5 0.7 0.9 3000 0.78 0.5 0.8 1.1 1.4 3200 0.84 0.6 0.9 1.2 1.4 3450 0.90 0.6 0.9 1.2 1.6 3 Specifications Model P205 1750 RPM + .................................................................................[...]
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Page 4
P206 HORSEPOWER R EQUIREMEN TS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.11 0.1 0.1 0.2 0.2 500 0.21 0.1 0.2 0.3 0.4 1000 0.43 0.3 0.4 0.6 0.7 1750 0.76 0.5 0.8 1.0 1.3 3000 1.30 0.9 1.3 1.8 2.2 3200 1.40 1.0 1.4 1.9 2.4 3450 1.50 1.0 1.6 2.1 2.6 Specifications Model P206 NOTE: In order to drive the pump from the side opposite the present [...]
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Page 5
P207 HORSEPOWER R EQUIREMEN TS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 500 0.26 0.2 0.3 0.4 0.4 1000 0.51 0.4 0.5 0.7 0.9 1750 0.90 0.6 0.9 1.2 1.6 3000 1.48 1.0 1.5 2.0 2.6 3200 1.58 1.1 1.6 2.2 2.7 3450 1.70 1.2 1.8 2.3 2.9 5 Specifications Model P207 NOTE: In order to drive the pump from the side opposite the present shaft extension, simply[...]
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Page 6
P208 HORSEPOWER R EQUIREMEN TS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.14 0.1 0.1 0.2 0.2 500 0.29 0.2 0.3 0.4 0.5 1000 0.57 0.4 0.6 0.8 1.0 1750 1.00 0.7 1.0 1.4 1.7 3000 1.60 1.1 1.7 2.2 2.8 3200 1.80 1.2 1.9 2.5 3.1 3450 1.90 1.3 2.0 2.6 3.3 6 Specifications Model P208 NOTE: In order to drive the pump from the side opposite the presen[...]
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Page 7
P209 HORSEPOWER R EQUIREMEN TS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 500 0.43 0.3 0.4 0.6 0.7 1000 0.86 0.6 0.9 1.2 1.5 1750 1.50 1.0 1.6 2.1 2.6 3000 2.35 1.6 2.4 3.2 4.0 3200 2.50 1.7 2.6 3.4 4.3 3450 2.70 1.9 2.8 3.7 4.7 7 Specifications Model P209 Consult the factory for special requirements that must be met if the pump is to operate bey[...]
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Page 8
P210 HORSEPOWER R EQUIREMEN TS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.26 0.2 0.3 0.4 0.4 500 0.51 0.4 0.5 0.7 0.9 1000 1.03 0.7 1.1 1.4 1.8 1750 1.80 1.2 1.9 2.5 3.1 3000 2.87 2.0 3.0 4.0 5.0 3200 3.06 2.1 3.2 4.2 5.3 3450 3.30 2.3 3.4 4.6 5.7 8 Specifications Model P210 NOTE: In order to drive the pump from the side opposite the presen[...]
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Page 9
P211 HORSEPOWER REQUIR EMENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 500 0.60 0.4 0.6 0.8 1.0 1000 1.20 0.8 1.2 1.7 2.1 1750 2.10 1.4 2.2 2.9 3.6 3000 3.30 2.3 3.4 4.6 5.7 3200 3.52 2.4 3.6 4.9 6.1 3450 3.80 2.6 3.9 5.2 6.5 9 Specifications Model P211 Consult the factory for special requirements that must be met if the pump is to operate beyo[...]
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Page 10
10 Exploded View - P205/P206/P207/P208/P209/P210/P21 1[...]
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Page 11
11 ITEM PART NO. DESCRIPTION QTY. 14 06207 Woodruff Key 1 15 08333 Connecting Rod 3 16 06641 Plunger, Complete, 12mm 3 17 08442 Wrist Pin 3 19 08356-0010 Oil Seal 3 20 06645 Seal Case 3 21 08443 O-Ring 3 23 07391 V-Sleeve 3 23A 08598 V-Sleeve, Weep 3 24 07392 Support Ring 3 25 06646 Weep Return Ring 3 26 06647 Valve Casing 1 27 07849 Valve Seat 6 2[...]
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Page 12
Position Item# Description Torque Amount 32 07928 Valve Plug 59 (ft.-lbs.) 34 08316 Hex Head Cap Screw, Valve Casing 105 (in.-lbs.) Plunger Packing Kit Part # 09527 Item # Part # Description Qty. 23 07391 V-Sleeve, weep 3 23A 08598 V-Sleeve 3 24 07392 Support Ring 3 Oil Seal Kit Part # 09144 Item # Part # Description Qty. 19 08356-0010 Oil Seal 3 P[...]
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Page 13
13 NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. W ith a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Insp[...]
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Page 14
14 Reassembly sequence of the P205/P206/P207/P208/P209/P210/P21 1 PUMPS 1) If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing. Contact Giant for assistance with the reassembly of the gear end. 2) Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal b[...]
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Page 15
P205/P206/P207/P208/P209/P210/P211 DIMENSIONS - Inches (mm) 15[...]
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Page 16
07/07 P200_12mm.PM6 GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replac[...]