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Giant P220 manual

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Table of contents for the manual

  • Page 1

    Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual For Models: P217 P218 P219 P220 P221 P227 P230 Series P 200A -18mm versions Contents: Installation Instructions: page 2 Pump Specifications: pages 3 - 9 Exploded View: page 1 0 Parts List: page 1 1 Kits & Torque Specifications: page 1 2 Pump Mounting Selection Guide:[...]

  • Page 2

    2 INSTALLATION INSTRUCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of pr[...]

  • Page 3

    P217A HORSEPOWE R REQUIREM ENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.3 0.2 0.3 0.4 0.4 500 0.5 0.4 0.5 0.7 0.9 1000 1.0 0.7 1.1 1.4 1.8 1450 1.5 1.0 1.5 2.1 2.6 1750 1.8 1.2 1.9 2.5 3.1 3000 2.9 2.0 3.0 4.0 5.0 3200 3.1 2.1 3.2 4.2 5.3 3450 3.3 2.3 3.4 4.6 5.7 NOTE: In order to drive the pump from the side opposite the present shaft e[...]

  • Page 4

    P218A HORSEPOWER REQUIREMENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.5 0.3 0.5 0.7 0.8 500 1.0 0.7 1.0 1.3 1.7 1000 1.9 1.3 2.0 2.7 3.4 1450 2.8 1.9 2.9 3.9 4.9 1750 3.4 2.3 3.5 4.7 5.9 4 NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crankcase and rotate the [...]

  • Page 5

    P219A HORSEPOWER REQUIREM ENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.6 0.4 0.6 0.8 1.0 500 1.2 0.8 1.2 1.7 2.1 1000 2.4 1.7 2.5 3.3 4.1 1450 3.5 2.4 3.6 4.8 6.0 1750 4.2 2.9 4.3 5.8 7.2 5 Specifications Model P219A NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from t[...]

  • Page 6

    6 Specifications Model P220A NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o'clock position. Exchang[...]

  • Page 7

    P221A HORSEPOWER REQUIREMENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.3 0.2 0.3 0.5 0.6 500 0.7 0.5 0.7 0.9 1.2 1000 1.3 0.9 1.4 1.8 2.3 1450 1.9 1.3 2.0 2.7 3.3 1750 2.3 1.6 2.4 3.2 4.0 3000 3.7 2.5 3.8 5.0 6.3 3200 3.9 2.7 4.0 5.4 6.7 3450 4.2 2.9 4.3 5.8 NOTE: In order to drive the pump from the side opposite the present shaft extensi[...]

  • Page 8

    P227 HORSEPOWER R EQUIREMENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.3 0.2 0.3 0.4 0.5 500 0.6 0.4 0.6 0.8 1.0 1000 1.2 0.8 1.2 1.7 2.1 1450 1.7 1.2 1.8 2.4 3.0 1750 2.1 1.4 2.2 2.9 3.6 3000 3.3 2.3 3.4 4.6 5.7 3200 3.5 2.4 3.6 4.9 6.1 3450 3.8 2.6 3.9 5.2 6.5 NOTE: In order to drive the pump from the side opposite the present shaft ext[...]

  • Page 9

    P230 HORSEPOWER REQUIREMEN TS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.2 0.1 0.2 0.2 0.3 500 0.3 0.2 0.3 0.4 0.5 1000 0.6 0.4 0.7 0.9 1.1 1450 0.9 0.6 0.9 1.3 1.6 1750 1.1 0.8 1.1 1.5 1.9 3000 1.8 1.2 1.8 2.5 3.1 3200 1.9 1.3 2.0 2.6 3.3 3450 2.0 1.4 2.1 2.8 3.5 9 NOTE: In order to drive the pump from the side opposite the present shaft e[...]

  • Page 10

    10 Exploded View P217/P218/P219/P220/P221/P227/P230 Pump s[...]

  • Page 11

    ITEM PART NO. DESCRIPTION QTY. 1 6A 08468 Plunger Base 3 16B 08455 Plunger Pipe 3 16C 08456 Tension Screw 3 1 6D 07676 Copper Gasket 3 17 08442 Wrist Pin 3 18 07770 O-Ring 3 19 08356-0010 Oil Seal 3 20 08444 Seal Case 3 21 08443 O-Ring 3 23 08477 V-Sleeve, Weep 3 2 3A 08087 V-Sleeve, Brown 3 24 07904 Pressure Ring 3 25 08445 Weep Return Ring 3 26 0[...]

  • Page 12

    12 Rep air Kit s P217/P218/P219/P220/P221/P227/P230 Pump s Plunger Packing Kit Part # 09164 Item # Part # Description Qty. 23 08477 V-Sleeve, weep 3 2 3A 08087 V-Sleeve, brown 3 24 07904 Pressure Ring 3 Valve Assembly Kit Part # 09116 Item # Part # Description Qty. 3 2X 07946 Valve Assembly Complete 6 31 07853 O-Ring 6 Oil Seal Kit Part # 09144 Ite[...]

  • Page 13

    13 PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ Worn packing seals Replace packing seals or the Delivery Broken valve spring Replace spring Drops Belt slippage Tighten or Replace belt Worn or Damaged nozzle Replace nozzle Fouled discharge valve Clean valve assembly Fouled inlet strainer Clean strainer Worn or Damaged hose Repa[...]

  • Page 14

    REPAIR INSTRUCTIONS - P217/P218/P219/P220/P221/P227/P230 PUMPS 10 NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. W ith a 22mm socket wrench, remove th[...]

  • Page 15

    15 Reassembly sequence of the P217/P218/P219/P220/P221/P227/P230 pumps 1 ) If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing. 2 ) Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before reassembly. Replace v-sleeve (23A) over plungers (16).. 3 )[...]

  • Page 16

    GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charg[...]