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Giant Tripex Ceramic Plunger Pump manual

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Table of contents for the manual

  • Page 1

    Contents: Installation Instructions: page 2 Pump Specifications: pages 3-7 Parts List / Kits: page 8 Torque Specifications: page 8 Exploded View: page 9 Repair Instructions: page 10-11 Warranty Information: back page Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Serie s P 200A-3100/5100 Updated 3/98 Stainless Steel [...]

  • Page 2

    2 INST ALLA TION INSTRUCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of [...]

  • Page 3

    3 P21 7A- 31 00/5 100 HORS E POW ER REQUIREMEN TS RPM G PM 800 PS I 1200 PS I 1500 PS I 1700 PS I 2000 PS I 1725 1. 7 0.9 1. 4 1. 7 2. 0 2. 3 3000 3. 0 1.7 2. 5 3. 1 3. 5 4. 1 3200 3. 2 1.8 2. 6 3. 3 3. 8 4. 4 3450 3. 4 1.9 2. 8 3. 5 4. 0 4. 7 Specifications Model P217A-3100/5100 NOTE: In order to drive the pump fr om the side opposite the present [...]

  • Page 4

    4 P21 8A- 31 00/ 5 100 HO RS E POW ER REQUIREMEN TS RPM G PM 800 PS I 1200 PS I 1500 PS I 1700 PS I 2000 PS I 1150 2. 1 1.2 1. 7 2. 2 2. 5 2. 9 1450 2. 6 1.5 2. 2 2. 7 3. 1 3. 6 1750 3. 4 1.9 2. 8 3. 5 4. 0 4. 7 NOTE: In order to drive the pump fr om the side opposite the present shaft extension, simply remove the valve casing from the crankcase an[...]

  • Page 5

    5 V olume ............................................................................................................ Up to 4.2 GPM Dischar ge Pressure .......................................................................................... Up to 2000 PSI Inlet Pressure ............................................................................[...]

  • Page 6

    6 Specifications Model P220A-3100/5100 V olume ............................................................................................................ Up to 4.7GPM Dischar ge Pressure .......................................................................................... Up to 2000 PSI Inlet Pressure ........................................[...]

  • Page 7

    7 Specifications Model P221A-3100 NOTE: In order to drive the pump fr om the side opposite the present shaft extension, simply remove the valve casing from the crankcase and r otate the pumps 180 degrees to the desir ed position. Be certain to r otate the seal case (item #20) as well, so that the weep holes are down at the six o'clock position[...]

  • Page 8

    8 ITEM PART NO. DESCRIPTION QTY. 1 08300 Crankcase 1 2 08301 Oil Fill Plug with Gasket (P217-5100 & P221A-3100 1 2 08480 Dipstick 3 08302 Crankcase Plug Cover 1 3 A 07190 Drain Plug & Gasket 1 4 08005 O-Ring 1 5 08185 Oil Drain Plug 1 6 07188-0100 Screw, 316 S.S. 4 6A 07223-0100 Spring Washer, 316 S.S. 7 08303 B earing Cover I 2 8 08490 Sig[...]

  • Page 9

    9 Exploded V iew - P200A-3100/5100 Series Unique for P221-3100 or[...]

  • Page 10

    10 REP AIR INSTRUCTION - P200A-3100/5100 SERIES Disassembly sequence of fluid end of P200A-3100/5100 series pump Note: Always take time to lubricate all metal and nonmetal parts with a light film of oil before r eassem- bly . This step will ensur e proper fit, at the same time pr otecting the pump nonmetal parts (i.e., the elastomers) from cutting [...]

  • Page 11

    11 Disassembly sequence of the back end of the P200A-3100/5100 series pump. 1) Before you begin, drain the oil from the crankcase. 2 ) Remove the crankcase cover (3) and o-ring (4) from the crankcase (1). T o remove the crankshaft (13), remove the bearing cover (7) and sight glass (8). Using a rubber mallet, remove the crankshaft axially through th[...]

  • Page 12

    GIANT INDUSTRIES, INC. , 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio 43607 PHONE (419) 531-4600, FAX (419) 531-6836, www.giantpumps.com  Copyright 1998 Giant Industries, Inc. P200A-3100/5100 DIMENSIONS (mm) 3/98 P200A-3100.PM6 GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer t[...]