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Graco 1050A manual

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Table of contents for the manual

  • Page 1

    Operation Husky ® 1050 Air -Operated Diaphra gm Pump 312877P EN 1-inch pump with modular air v al ve for fluid transf er applications. For prof essional use only . See page 4 f or model inf ormation, including appr o v als. 125 psi (0.86 MP a, 8.6 bar) Ma ximum Fluid W or king Pressure 125 psi (0.86 MP a, 8.6 bar) Maximum Air Input Pressure End Fl[...]

  • Page 2

    Related Manua ls 2 312877P Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 T o Find Y our N earest Distributor . . . . . . . . . . . . . . 3 T o Specif y the Configurat ion of a Ne w Pump . . . . 3 T o Order Replacement P ar ts . . . . . . . . . . . . . . . . . 3 Distributor Note . . . . . . . . . . . . . . . . . .[...]

  • Page 3

    To Find Your Nearest D istributor 312877P 3 T o Find Y our Nearest Distrib utor 1. Visit www .graco .com . 2. Click on Where to Buy and use the Distributor Locator . T o Specify the Configuration of a Ne w Pump Please call y our distributor . OR 1. Use the Online Husky Sel ector T ool at wwwd.graco .com/training/husky/inde x.html. 2. If the link do[...]

  • Page 4

    Configuration Numb er Matrix 4 312877P Configuration Number Matrix Chec k the identification plate (ID) f or the 20-digit Configuration Number of y our pump . Use the follo wing matrix to define the components of y our pump . Sample Configuration Number 1050A A01A A1 SS BN BN PT Pump Model Center Section and Air V al ve Fluid Cov ers and Manif olds[...]

  • Page 5

    ATEX Certifications 312877P 5 A TEX Cer tifications Wa r n i n g s The f ollowing w arnings are for the setup , use, grounding, maintenance , and repair of this equip- ment. The e xclamation point symbo l aler ts you to a gener al warni ng and the hazard symbol refe rs to procedure-specific risk. When these symbols appear in the body of this manual[...]

  • Page 6

    Warnings 6 312877P SPECIAL CONDITIONS FOR SAFE USE Equipment must comply with the f ollowing conditions to av oid a hazardous condition which can cause fire or e xplosion. • All label and marking mater i al must be cleaned with a damp cloth (or equiv alent). • The electronic monitori ng system is requir ed to be grounded. See Gr ounding instruc[...]

  • Page 7

    Installation 312877P 7 Installation The T ypical Installation shown in F IG . 4 is only a guide f or selecting and installing system components. Contact y our Graco distr ibutor f or assistance in planning a system to suit your needs. Tighten F astener s Bef ore Setup Bef ore using the pump f o r the first time , chec k and retorque all e xter nal [...]

  • Page 8

    Installation 8 312877P Mounting 1. F or wall mounting, or der Graco Kit 24C637. 2. Be sure the mounti ng surface can support the weight of the pum p , hoses, and acces- sories, as well as the stress caused during operation. 3. F or all mountings, be sure the pump is bolted directly to the mounting surf ace . 4. F or ease of operati on and service, [...]

  • Page 9

    Installation 312877P 9 Check y our system electr ical continuity after the initial installation, and then set up a regular schedule f or chec king continuity to be sure proper grounding is maintained. Air Line See F IG . 4, page 12. 1. Install an air regulat or (C) and gauge to control the fluid pre ssure. The fluid stall pressure will be the same [...]

  • Page 10

    Installation 10 312877P Air Exhaust V entilation The air e xhaust por t is 3/4 npt(f). Do not restrict the air exhaust por t. Excessiv e e xhaust restriction can cause er ratic pump operation. T o pro vide a remote exhaust: 1. Remov e the muffler (T) from the pump air e xhaust por t. 2. Install a grounded air e xhaust hose (U) and connect the muffl[...]

  • Page 11

    Installation 312877P 11 Fluid Suppl y Line See F IG . 4, page 12. 1. Use grounded, fle xible fluid supply lines (G). See Grounding , page 8. 2. If the inlet fluid pre ssure to the pump is more than 25% of t he outlet working pres- sure, the ball chec k v alv es will not close f ast enough, resulting in inefficient pump operation. Excessiv e in let [...]

  • Page 12

    Installation 12 312877P Key fo r F IG . 4: A Air supply line B Bleed-type master air v alve (requ ired f or pump) C Air filter/regulator assemb ly D Air inlet E Master air v alve (f or accessor ies) G Grounded, fle xible fluid sup ply line J Fluid drain v alve (required) K Fluid shutoff v alve L Grounded, fle xib le fluid outlet line M Fluid inlet [...]

  • Page 13

    Installation 312877P 13 Fluid Inlet and Outlet P or ts NO TE: Remov e and rev erse the manifold(s) to change the orientation of in let or outlet por t(s). Fo l l o w T orque Instructions on page 17. Aluminum ( 1050A ) The fluid inlet and outle t manif olds each hav e f our 1 in. npt(f) or bspt threaded por ts. Close off the unused por ts, using the[...]

  • Page 14

    Installation 14 312877P Fluid Pressure Relief V alve F IG . 6. Fluid pressure relief kit (Aluminum pumps only , 1050A models) Some systems ma y requi re installation of a pressure relief v alv e at the pump outlet to pre- v ent ov er pressurization and rupture of the pump or hose. Ther mal e xpansion of flui d in the outlet line can cause ov er pre[...]

  • Page 15

    Operation 312877P 15 Operation Pressure Relief Pr ocedure 1. Shut off the air supply to the pump . 2. Open the dispensing valv e, if used. 3. Open the fluid drain v alv e to relie v e fluid pressure. Ha v e a cont ainer ready to catch the drainage . Flush the Pump Bef ore Fir st Use The pump was tested in w ater . If water could contaminate the flu[...]

  • Page 16

    Maintenance 16 312877P 10. If you are flushi ng, run the pump long enough to thoroughly clean the pump and hoses. 11. Close the dispensing valv e, if used. 12. Close the bleed-ty pe master air v alve. 13. Pumps with r una wa y protection: Disab le the prime/flush func tion by pushing the prime/flush button on the DataT r ak. DataT rak Operation See[...]

  • Page 17

    Maintenance 312877P 17 T orque Instructions NO TE: Fluid cov er and manif old f asteners hav e a thread-locking adhesiv e patch applied to the threads. If this patch is e xcessively w or n, the f asteners ma y l oosen during operation. Replace screws with ne w ones or apply medium-strength (b lue) Lo ctite or equiv alent to the threads. If fluid co[...]

  • Page 18

    Dimensions and Mounting 18 312877P Dimensions and Mounting Aluminum ( 1050A ) 5.0 in. 5.5 in. (140 mm) (127 mm) K J H & % E A 1 0 3 / G F D ti12212b ti12211b ti12213b ti14540b A ..... 12.7 in. (323 mm) B ..... 14.4 in. (366 mm) C ..... 15.9 in. (404 mm) D ..... 10.9 in. (277 mm) E...... 1.8 in. (46 mm) F ...... 7.3 in. (185 mm) G ..... 14.7 in.[...]

  • Page 19

    Dimensions a nd Mounting 312877P 19 P olypr opylene ( 1050P ), Conductive P ol ypr opylene ( 1050C ) and PVDF ( 1050F ) NO TE: Listed dimensions are accurate f or both center and end fl ange models, e xcept where noted. & % ( $ 1 0 3 . - + LQ PP LQ PP * ) ' / ti13845b ti1[...]

  • Page 20

    Dimensions and Mounting 20 312877P Hastello y ( 1050H ) and Stainless Steel ( 1050S ) & ( % $ 1 0 3 * ' / . - + LQ PP LQ PP ti14343b ti14344b ti14345b ti14542b A ..... 11.8 in. (300 mm) B ..... 12.9 in. (328 mm) C ..... 13.7 in. (348 mm) D ..... 9.5 in. (24 1 mm) E...... 1.1[...]

  • Page 21

    Performance Charts 312877P 21 Pe r f o r m a n c e C h a r t s T est Conditions: Pump tested i n wate r with inlet submerged. 0 51 0 15 20 25 30 35 40 45 50 (19) (38) (57) (76) (95) (114) (133) (152) (170) (189) A B C D How to Read the Charts 1. Locate fluid flo w ra te along bottom of chart. 2. Follo w ve r tical line up to intersection with selec[...]

  • Page 22

    Technica l Data 22 312877P T e c hnical Data Maximum fluid wo rking p ressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psi (0.8 6 MP a, 8.6 bar ) Air pressure o perating range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-125 psi (0.14-0.86 MP a , 1.4-8. 6 bar) Fluid displacem ent per cycle [...]

  • Page 23

    Technical Data 312877P 23 * Sound po wer m easured per I SO-9614-2. ** Sound pressure w as tested 3.28 ft (1 m) from equip ment. All trademar ks mentione d in this manual are the prope r ty of th eir respective owners. Fluid T emperature Range * The maxim um temper ature listed is based on the A TEX standard for T4 temperature classification. If yo[...]

  • Page 24

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. Original instructi ons. This manual contains English. MM 312877 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Kore[...]