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Graco 306518ZAC manual

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Table of contents for the manual

  • Page 1

    306518ZA C EN Instr uctions 5:1 Fire-Ball ® 300 Pump For pumping non-corrosive and non-abrasive greases and l ubricants onl y .For pr ofessional use only . Model No. 203872, 203857, 204254, 222087, 203876 900 psi (6.2 MP a, 62 bar) Maxim um W or king Pressure 180 psi (1.2 MP a, 12 bar) Maxim um Air Input Pressu re Impor tant Safety Instructions Re[...]

  • Page 2

    2 306518ZAC Contents W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 System Accesso ries . . . . . . . . . . . . . . . . . . . . . . 5 Operation . . . . . . . . . . . . [...]

  • Page 3

    Warnings 306518ZAC 3 Wa r n i n g s The f ollowing warnings are f or the setup, use, g rounding, maintenan ce, and rep air of this equipment. The e xclama- tion point symbol ale r ts you to a gene ral wa rning and the hazard symbols ref er to procedure-specific risks. When these symbols appear in the bod y of this manual or on wa rning labels, ref [...]

  • Page 4

    Installation 4 306518ZAC Installation Gr ounding Be sure to ground all this equipment: Pump: Use a ground wir e and clamp as sho wn in F IG . 1. Fluid hoses: Use only electr ically cond uctive hoses. Air compressor: F ollow man uf acturer’ s recommenda- tions. Fluid supply container: F ollow the local code. T o maintain gr ounding continuity when[...]

  • Page 5

    Installation 306518ZAC 5 1. Install the pump on th e drum cov e r so that the pump’ s fluid intake is 1/2 in ch. (13 mm) off the bot - tom of the drum. (F IG . 2) 2. On Models 2 04254 and 222087 , scre w the bung adapter tight ly into the drum cov er’ s bung hole , adjust the posit ion of the pump in the d rum, and tighten th e bung adapter scr[...]

  • Page 6

    Operation 6 306518ZAC Operation Pressure Relief Pr ocedure F ollow the Pressure Relief Procedur e whene ver yo u see this symbol. 1. Close the pump air regulato r and bl eed-type master air v a lv e (required in the system). 2. Hold a me tal par t of the dispens ing valv e fir mly to a grounde d metal wa ste container an d tr igger the v alv e to r[...]

  • Page 7

    Troubleshooting 306518ZAC 7 T roub leshooting 1. F ollow Pres sure Relief Pr ocedure , page 6, bef ore checking or repair ing gun. 2. Chec k all possib le problems and causes bef ore dis- assemblin g gun. Prob lem Cause Solution Pump f ails to operate Inadequate air supply pressure or restricted air lines Increase air supply a nd/or clear restricti[...]

  • Page 8

    Service 8 306518ZAC Service Displacement Pump Service Pump Repair Kit 238286 is a vailab le and includes repair par ts for the pump and air motor. Use all par ts in the kit f o r best resu lts. 1. Flush the pump . 2. Relie ve the pressure bef ore proceeding, page 6. 3. Disconnect the hoses , remov e the pump from its mounting, a nd clamp the air mo[...]

  • Page 9

    Service 306518ZAC 9 6. Using wrenches on the flats of th e displacement rod (8) and on the flats of the fluid piston (110), unscrew the fluid piston from t he displacement rod. Remo ve the ball (111) from th e end of the displace ment rod, and remo v e the packing o-ring (104) from the fluid piston. 7. Clamp the air mo tor upr ight in the vise by c[...]

  • Page 10

    Service 10 306518ZAC Reassembl y 1. Clean all the par ts carefully in a compatible solvent, and inspect f or wear or damage . Use all the repair kit par ts during reassemb ly , and replace oth er par ts as needed. 2. Chec k the polished surf aces of the piston (2), dis- placement rod ( 8), and cylinde r (17) w all for scratches or w ear . A scored [...]

  • Page 11

    Service 306518ZAC 11 20. Grip the trip rod (11) with pad ded pliers , scre w the cylinder cap (29) onto the trip rod, push the cylinder cap nut d own, and scr ew it into the top of the cylin- der . 21. Place the pist on ball (109) in the displace ment rod (8). 22. Clean th e threads of the f luid piston (11 0), apply Loctite ® to the th reads, ins[...]

  • Page 12

    Parts 12 306518ZAC Pa r t s 26 29 28 17 31* 30* 27 25 13 30* 12* 16* 24* 14 15 11 23 22 2 33 8 1* 18** **20 5 5a **19 21 9* 10 6* 1 1 Lips face down. 1 18b 1 14, 1 15, 1 16, or 1 17 11 3 107 109 106 105 111 11 0 1 18a 104* 108* 1 12* Air Motor Pump[...]

  • Page 13

    Parts 306518ZAC 13 Model 203857, Series N, 55 gal. Includes items 101 to 114 Model 203872, Series N, 16 gal. Includes items 101 to 113 and 115 Model 203876, Series N, Universal Includes items 101 to 112 Model 204254, Series S, 55 gal. Bung Mount Includes items 101 to 113, 116, and 118 Model 222087, Series E, 275 gal. Bung Mount Includes items 101 t[...]

  • Page 14

    Technica l Data 14 306518ZAC T e c hnical Data . 5:1 Fire-Ball ® 300 Pumps US Metric Maximum fluid w or king pressure 900 psi 6.2 MP a, 62 bar Fluid pressure r atio 5:1 Air pressure operating range* 40 to 180 psi 0.28 to 1. 2 MP a, 2.8 to 1 2 bar Maximum air consumption 13 ft 3 /minute for first gpm pumped at 100 psi up to 8 ad di- tional ft 3 /mi[...]

  • Page 15

    Dimensions 306518ZAC 15 Dimensions Mounting Hole La y o ut 3/8 in. npt(f) air inlet Overall Length: 20.7 in. (526 mm) 8.9 in. (226 mm) grounding screw 1/2 in. npt(f) fluid outlet Model 203876 , Serie s N, Overall length 20.7 in (526 mm) n r e t t a P g n i t n u o M e l o H - 4 n r e t t a P g n i t n u o M e l o H - 2 T wo 0.265-in. (6.73 mm) diam[...]

  • Page 16

    All written and visual data con tained in th is document reflects the late st product information available at the time of pu blica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/pate nts. Original instructions. This manual conta ins English. MM 306518 Graco Headquarters: Minneap[...]