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Graco 310692D manual

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Table of contents for the manual

  • Page 1

    Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2004, Graco Inc. is r egistered to I. S. EN ISO 9001 310692D Instr uctions - P ar ts Delta Spra y ® XT Gun For Airs pra y , HVLP , and Compliant guns with pressure, siphon, and gravity f eeds. 300 psi (2.1 MP a, 21bar) Maximum W orking Fluid Pressure 100 psi (0.7 MP a, 7 bar) Maximum W [...]

  • Page 2

    Related Ma nuals 2 310692D Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Manual Con ventions . . . . . . . . . . . . . . . . . . . . . . . . 2 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Selection Char ts . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Gun Selection . . .[...]

  • Page 3

    Warnings 310692D 3 Wa r n i n g s The f ollo wing warnings include general saf ety inf or mation for t his equipment. More specif ic warnings are included in the te xt where app licab le. WA R N I N G FIRE AND EXPLOSION HAZARD - FE CED/IND General Flammab le fumes , such as solv ent and paint fumes , in work ar ea can ignite or e xp lode. T o help [...]

  • Page 4

    Selection Charts 4 310692D Selection Char ts Pressure feed spra y guns * Guns included with harden ed SST needle tips , and nozzles . † Clear chromate gun body . Pressure feed spra y guns with 1 quart pressure feed cup 239802 Siphon feed spra y guns Orifice Size in. (mm) HVLP Compliant Airsp ray .030 (0.75) 234647 234693 234636 .042 (1.0) 234648 [...]

  • Page 5

    Selection Charts 310692D 5 Grav ity feed spra y guns (without gra vity cup) Grav ity feed spra y guns with 16 oz. gra vity cup Grav ity feed spra y guns with 3M ™ PPS ™ gra vity cup Orifice si ze in. (mm) HVLP Compliant Airspra y .055 (1.4) 234658 234685 234662 .070 (1.8) 234659 234686 234663 Orifice si ze in. (mm) HVLP Compliant Airspra y .055[...]

  • Page 6

    Gun Selection 6 310692D Gun Selection HVLP Guns An HVLP gun is a high tr ansf er eff iciency gun which lim- its the air pressure at the air cap to 10 psi maximum. In some areas , an HVLP gun is required f or compliance with en vironmental standa rds. Compliant Guns A compliant gun is a high tr ansf er efficien cy gun which has been tested to ha v e[...]

  • Page 7

    Nozzle, Needle, and Tip Selection 310692D 7 Nozzle, Needle , and Tip Selection The char t below lists the a v ailab le nozzle sizes and required fluid needle and nozzles f or the Delta Spr a y XT guns . The HVLP , Complian t, and Airspr a y guns all use the same nozzle design and fluid needles . When spr a y- ing high flow rates and high viscosity [...]

  • Page 8

    Installation 8 310692D Installation T op and bottom f eed guns Key: A Delta Spra y XT Gun B Fluid Inl et, 3/8 npsm (R3/ 8-19)* CA i r I n l e t D Air Hose recommended 5/16 in. (7.9 mm) ID hose optional 3/8 in. (9.5 mm) ID hose E Air Shutoff V alve F Air Regulator GA i r F i l t e r H Air Supply Line *Pressure and siphon f eed guns will ha v e botto[...]

  • Page 9

    Setup 310692D 9 Setup Flushing the gun 1. T o flush the gun, use a solvent that is compatible with paint to be spr a yed. Hold a metal par t of the gun firmly to a grounded metal pail. T rigger the gun to flush solv ent throug h gun. Connecting the air line 2. Install an ai r pressure regulator (F ). See F IG . 1. 3. Install an air filt er (G). See[...]

  • Page 10

    Setup 10 310692D Connecting the fluid hose (Pressure f eed guns on ly) 1. T o control fluid pressure to the gun, in stall a fluid regulator on the fluid line. 2. Connect th e fluid hose (J) t o the gun fluid inlet (B) 3/8-18 np sm [R 3/ 8-19] comp ound thre ad. 3. Connect th e other end of the f luid hose (J) to a re gu- lated fluid supply line . C[...]

  • Page 11

    Setup 310692D 11 Adjusting the Spra y P attern 1. T o achiev e full f an patter n, open the patt er n adjust- ment v alv e (25) b y turning the knob fully counter- clockwise . 2. T rigger gun and adju st gun air pressure: 3. T o establish the correc t fluid flow , t ur n the flu id adjustment knob (21) counterclo ckwise until no restr iction of th [...]

  • Page 12

    Setup 12 310692D 7. T o achiev e a narrow spra y pattern, tu r n patter n adjustment valve (25) clockwise. 8. F or HVLP only : T o measure the aircap a tomizing pressures, use the accessory aircap v erification kit. See Accessories on page 30. 9. T o improve atomization, reduce the fluid f low rate. Increasing the air pressure can improve atomizati[...]

  • Page 13

    Operation 310692D 13 Operation Pressure Relief Pr ocedure 1. T ur n off air and fluid supp ly . 2. Hold a metal part of the gun firmly to a grounde d metal pail. T rigger the gun to relieve pressure. Appl ying the Fluid When using the HVLP spray gun, instead of a conv en- tional airspr a y gun, y ou ma y need to use a slightly slowe r hand mov emen[...]

  • Page 14

    Daily Gun Maintenance 14 310692D Dail y Gun Maintenance General maintenance ✓ Relie v e the pressure. ✓ Clean the fluid and air line f ilters daily . ✓ Chec k f or an y fluid leakage from the gun and flui d hoses. ✓ Flush the gun bef ore changing colors and whene v er you are done oper ating the gun . WA R N I N G F ollow Pressure Relief Pr[...]

  • Page 15

    Daily Gun Maintenance 310692D 15 Flushing and c leaning Gravity and Siphon Feed Guns 1. F or pac kages t hat include fluid cups , use the f ollo w- ing char t f or flushing and cleaning instructions . 2. Contin ue to step 8 to perf or m daily cleaning of the Delta Spra y XT gun. Pressure Feed Guns 1. Relie v e the pr essure, page 13 . 2. Disconnect[...]

  • Page 16

    Daily Gun Maintenance 16 310692D 8. Remov e the air cap retaining ring assemb ly (15) and air cap (14) . 9. T rigger the gun while y ou rem ov e the flui d nozzle (12) from the gun with the gun tool (28) 10. Dip the end of a sof t-bristle brush into a compatible solv ent. Do not continu ously soak the brush's br is- tles with solv ent and do n[...]

  • Page 17

    Daily Gun Maintenance 310692D 17 15. Dampen a soft clo th with solv ent and wring-out the e xcess. P oint the gun down and wipe off the outsid e of the gun. 16. After clea ning the gu n, lubr icate the follo wing par t s with lubricant 111265 daily: • Fluid adjustment knob threads • T rigger piv ot pin • Fluid needle shaft F IG . 22 ti4848a F[...]

  • Page 18

    Troubleshooting 18 310692D T r oubleshooting WA R N I N G F ollow Pressure Relief Proce dure, page 13 when you sto p spra ying and bef ore cleaning, checkin g, ser- vicing, or tr anspor ting equipment. Read w arnings, page 3. Prob lem C ause Solution Fluid flo w is fluttering while spra ying. 1. Fluid nozzle not tight enough. 2. Fluid filter clogge[...]

  • Page 19

    Service 310692D 19 Service Replacing the air and fluid pac kings T ools needed: • Gun T ool - pro vided • P ac king Installatio n T ool - pr ovided • Adjustab le Wrench • Screw Driv er • Lubricant par t no . 111265; se e Accessories, page 28, to order • Compatib le Solv ent Disassembling the gun 1. Relie v e the pr essure, page 13 . 2. [...]

  • Page 20

    Service 20 310692D 6. Loosen the hex nut (9) with the gu n tool (28) . 7. Remo v e the spra y hou sing (2A) and insert (4). Replacing the spray hou sing o-rings and packings 1. With the spr a y housing (2A) re mov ed from t he inser t (4), use a mec hanical pick to remove the o-ring (2 B) from the housing (2A). 2. Remov e o-r ing (34) fr om the ins[...]

  • Page 21

    Service 310692D 21 4. Unscre w the pac king scre w (8) from the insert (4) with the gun tool (2 8). 5. Using a mechan ical pic k, push th e three fluid pa ck- ings (5, 6, 7) out of th e inser t (4). Be c areful not to damage the insert. Discard the old fluid pac kings. 6. Place the new fluid p ackings (5, 6, 7) an d packing screw (8) onto the needl[...]

  • Page 22

    Service 22 310692D Replacing the flui d v alve pack ings 1. Remo v e the fluid adjus tment knob (21) and fluid spring (23). 2. Pull the fluid needle (13) out the bac k of the gun. 3. Remo v e the fluid v alv e nut (19), air v alv e spring (22), and air v alv e assemb ly (26). Discard the ai r valv e assemb ly . Using a mechanical pick, remo v e the[...]

  • Page 23

    Service 310692D 23 Reassembling the gun 1. Slide the insert (4) into the spra y housing (2A), and install them ont o the gun body (1). Align the housing with the slot and lip (A) on the gun body . 2. Tighten the he x nu t (9) onto the inser t (4) hand-tigh t, then loosen the n ut about one turn so the inser t (4) and spra y ho using sit loosely in [...]

  • Page 24

    Service 24 310692D 8. Install the t rigger (10), piv ot pin (17), w a v e washer (18), and scre w (11). T orque the scre w to 20- 30 in-lb (2.3-3.4 N• m). 9. Apply a thin f ilm of lubr icant to the fluid no zzle seat and threads . 10. T rigg er the gun w hile you install the fluid n ozzle (12) with the gun tool (28). T orque the nozzle securely t[...]

  • Page 25

    Service 310692D 25[...]

  • Page 26

    Parts 26 310692D Pa r t s Airspra y , HVLP , and Compliant Guns With Pressure, Gravity , and Siph on Feeds ti4831b 4† 36* 2A 2B* 10 11 24 23 22 20* 19 21 13 26* 16* 35 25C 25A 25B* 25D 5* 6* 7* 8 9 29 28 † Insert (4) appears f or top or bottom f eed depending on application. 37* 15A 15B* 14 12 17 1 13A ti4821a[...]

  • Page 27

    Parts 310692D 27 Airspra y , HVLP , an d Compliant Guns With Pressure, Gravity , and Siph on Feed ★ See char t on pages 6 and 7 f or par t number . * P arts included in Kit 234828 (purchase separ ately). Ref. No P ar t No. Description Qty . 1 2 34740 BOD Y , gun 1 2 SPRA Y HOUSING ASSY ., includes items 2A-B; For par t number , see char t belo w [...]

  • Page 28

    Parts 28 310692D 234788 Spatter or Spec king Airspra y Gun ti3652482aa 4 36* 2A 2B* 10 11 24 23 22 20* 19 21 13 26* 16* 35 5* 6* 7* 8 9 25 15A 15B* 14 12 17 1 37 29 28 ti4831b[...]

  • Page 29

    Parts 310692D 29 234788 Spatter or Spec king Airspra y Gun * P arts included in Kit 234828 (purchase separ ately). Ref. No P ar t No. Description Qty . 1 2 34740 BOD Y , gun 1 2 2 34592 SPRA Y HOUSING ASSY ., includes items 2A-B; 1 2A HOUSING, s pra y; 1 2B* O-RING 1 4 1 5D661 INSER T , fluid; 1 5* 188494 P ACKING, sprea der 1 6* 188495 P ACKING, u[...]

  • Page 30

    Accessories 30 310692D Accessories Cleaning Brush 105749 F or use in clea ning gun Lubricant 111265 One 4 oz. (113 gram) tube sa nitary (non-silicone) lubr i- cant f or fl uid seals and w ear ar eas. Air Contr ol V alve Kit 243670 Install on the gun air in let to contr ol both the at omizing air and the pr essure in the spr a y gun cup (if used). 1[...]

  • Page 31

    Accessories 310692D 31 Gun Air Regulator Assy . 235119 0-100 psi (0-0.7 MP a, 0-7 bar) ai r regulator t o control air pressure to gun. Gravity Cup F or use with gr avit y fe ed gun. Nylon cup , 304 sta inless steel 3/8 npsm(f) fluid inlet fitting, fluid f ilter car tridge included. Grav ity Cup Holder Brac ket 192407 Fits both gravity cup sizes . S[...]

  • Page 32

    Accessories 32 310692D SST Pressure Cup Kit 239803 with double air regulator 1 qt. (0.95 liter) capacity , 304 stainless st eel cup . Includes a pressure relief v alv e , a 0-100 psi ( 0-0.7 MP a, 0-7 bar) air regula tor f or gun atomizat ion, and a 0-15 psi (0-104 kP a, 0-1.0 bar) air regula tor f or the 1 qt. pressure cup supply air . Disposable [...]

  • Page 33

    Technical Data 310692D 33 Te c h n i c a l D a t a *All readings w ere tak en with t he gun controls fu lly open and with 40 psi (280 kP a, 2.8 bar). Sound pressure w as tested to CA GI-PNUER OP-1969 . Sound pow er w as tested to ISO 3744- 1981. Category Data Maximum W orking Fluid Pressure 300 psi (2.1 MP a, 21 bar) Maximum W orking Air Pressure 1[...]

  • Page 34

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. MM 310692 Sales Office: Minneapol is International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 www.g[...]