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Graco 313386D manual

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Table of contents for the manual

  • Page 1

    313386D EN Softw are Instr uctions Pr oMix ® 2KS/3KS W eb Interfaces Installation and program setup instructions to allo w comm unication between a PC and the ProMix ® 2KS/3KS Electr onic Proportioner , via an Ethernet. For professional use onl y . Not for use in e xplosive atmospheres. Basic W eb Interface (supplied with Pr oMix 2KS/3KS EasyKe y[...]

  • Page 2

    Related Manua ls 2 313386D Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 W a rnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ProMix 2KS/3KS Basic Web Interface (BWI) . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 W eb Navigation Screens . . . . . [...]

  • Page 3

    Warnings 313386D 3 Wa r n i n g s The f o llowing w arnings are fo r the setup , use, groundin g, maintenance, and repair of this equipment . The e xclama- tion point symbol ale r ts you to a gener al war ning and the hazard sym bol ref ers to procedure-specific risk. Ref er back to these wa rnings. Additional, pr oduct- specific w arnings may be f[...]

  • Page 4

    ProMix 2KS/3KS Basic Web Interface (BWI) 4 313386D Pr oMix 2KS/3KS Basic W eb Interface (BWI) NO TE: Screen views in this manual ar e shown using Microsoft Windo ws XP . NO TE: The ProMix 2KS/3KS Basic Web Interf ace (BWI) is supplied with all EasyK e ys. T o run the program, J a va V ersion 6 Update 10 (or later) must be loaded on your computer . [...]

  • Page 5

    ProMix 2KS/3KS Basic Web Interface (BWI) 313386D 5 3. Before running the BWI s oftware y ou must manually assign an IP address to y our computer: a. On your comput er , click on the St ar t button to open the men u, then clic k on Control Panel . b. S e e F IG . 2. Doub le clic k on Netw ork Connec- tions. Doub le click on Local Area Connection to [...]

  • Page 6

    ProMix 2KS/3KS Basic Web Interface (BWI) 6 313386D c. I n the Local Area Conne ction Properties win- dow , scroll to Inter n et Protocol ( TCP/IP) and doub le click, t o open the Internet Protocol (TCP/IP) Proper ties window . See F IG . 4. d. See F IG . 4. Set to “Use the f ollowing IP address:” e. T ype in the follo wing IP address: 192.168.1[...]

  • Page 7

    ProMix 2KS/3KS Basic Web Interface (BWI) 313386D 7 4. On the EasyK ey, go to System Configur ation Screen 5 and write down t he IP numb er assigned to that EasyKe y (1 -99). See F IG . 5. NO TE: V erify that the wire less connection is turned off (disabled) before performing s tep 5. 5. Open Microsoft In ternet Explorer (Star t>All Pro- grams>[...]

  • Page 8

    ProMix 2KS/3KS Basic Web Interface (BWI) 8 313386D W eb Navigation Screens F rom the main BWI screen (see F IG . 7) the operator can select Setup, Software/Resets, or Repor ts. NO TE: Bef ore running the BWI prog ram, chec k the EasyK e y Status scree n to ensure that the syst em is in Standb y . Setup Download setup values - sav es the ProMix 2KS/[...]

  • Page 9

    ProMix 2KS/3KS Basic Web Interface (BWI) 313386D 9 Downloa d custom langu age - sa v es the current system language to the PC . See F IG . 10. This file is opened and a custom lan guage added to the B column of the Excel file. NO TE: Custom languages are limit ed to Ascii and Ascii e xtended ch aracter s and a maximum of 32 characters . Sav e the E[...]

  • Page 10

    ProMix 2KS/3KS Basic Web Interface (BWI) 10 313386D Reports NO TE: Display material usa ge report - shows the materi al spra yed from the ProMix 2KS /3KS. See F IG . 15. Clear materi al usage repo rt - deletes the mater ial usage from the displa y . Download job log - do wnloads the job log t o the PC . Download err or log - do wnloads the error lo[...]

  • Page 11

    ProMix 2KS/3KS Basic Web Interface (BWI) 313386D 11 Displa y job log - displa ys the job number , date, time , recipe, ratio , targ et, volumes, g rand totals, and any errors that occurr ed during the job . See F IG . 22. Displa y err or log - displa ys the number of alarms, date , time, recipe and what the erro r was. See F IG . 19. Clear job log [...]

  • Page 12

    Install the Advanced Web Interface (AWI) Module 12 313386D Install the Ad v anced W eb Interface (A WI) Module Overview The Graco Advanced Web Interface (A WI) Acces sor y allows communication betw een multiple ProMix 2KS/3KS and a PC o v er an Ethernet, enabling users to monitor the ProMix 2 KS/3KS, vie w and change system setup par ameters , and [...]

  • Page 13

    Install the Advanced Web Interface (AW I) Module 313386D 13 Connect Module to EasyKe y and PC 1. Shut of f ProMix 2KS/3KS p ower (0 position). F IG . 23. Also shut off po wer at main circuit break er . 2. Run a CA T5 cable from the EasyK ey con nector through the g rommet and conn ect it to an y por t in the A WI module. Connect an other CA T5 ca b[...]

  • Page 14

    Install the Advanced Web Interface (AWI) Module 14 313386D F IG . 25: ProMix Network T ypical Installation TI13065a EasyK e ys A WI Master Module Computer Use CA T5 cables f or connections. AW I H u b[...]

  • Page 15

    Install the Advanced Web Interface (AW I) Module 313386D 15 F IG . 26: LAN Network (Manual) T ypical Installa tion TI13064b EasyK ey EasyK ey LAN Networ k AW I M o d u l e Computer Computer Inter net (via VPN) Use CA T5 cables f or connections . NO TE: LAN Networ k (Manual) Installation requires co mpletion of the procedur es on pages 16 -20 before[...]

  • Page 16

    Computer Configuration 16 313386D Computer Configuration Set up an A utoma tic IP Address See F IG . 27. O n your computer , go to Contr ol P anel>Network Connection s>Local Area Connec- tion>Proper ties>Inte rnet Protocol (T CP/IP). V erify th at “Obtain an IP address autom atically” is selected in the TCP/IP Proper ties window . I[...]

  • Page 17

    Computer Configurati on 313386D 17 4. The Welcome screen will appear . See F IG . 29. Click Ne xt. 5. The Security screen will appear . See F IG . 30. The administrator must fill in all fields . Click Ne xt. 6. Initialization is complete. See F IG . 31. Click Finish. 7. The Login screen will appear . See F IG . 32. T ype in the login name and pass [...]

  • Page 18

    Computer Configuration 18 313386D P assw or d Recovery 1. If you type in the wrong pass word, sign in will be bl oc ke d. See F IG . 33. Clic k on the bloc k icon to initiate the pass word recov er y sequence. 2. See F IG . 34. The system will prompt you f or y our login name . T ype in the name you entered in step 5 on page 17, then click Ne xt. 3[...]

  • Page 19

    Computer Configurati on 313386D 19 Set the Netw ork Configuration ProMix 2KS/3KS Netw ork Configuration In a ProMix 2KS/3KS network, the A WI module is con- nected to a n EasyK ey and a persona l computer . Up to 100 EasyK eys ma y be connected in the netw ork. See F IG . 25. T o select a ProMix 2KS/3KS netw ork, go to the Settings tab and select P[...]

  • Page 20

    Computer Configuration 20 313386D LAN Network (Man ual) Configuration See F IG . 26. A LAN network (man ual) configur ation enables you to work thro ugh a local network . Up to 100 EasyK e ys ma y be connected in the ne twork. The EasyK e ys and A WI Module mus t be on the same sub- network. The EasyK eys can be connected to an y LAN drop. NO TE: T[...]

  • Page 21

    AWI Screens 313386D 21 AW I S c r e e n s This section describes how to use the A WI screens to access and make changes to system settings and reci- pes. F or complete inf ormation about these settings and their eff ects, see the Setup se ction in the system oper a- tion manual. Netw ork T ab Use the Network tab to select the de sired EasyK ey. See[...]

  • Page 22

    AWI Screens 22 313386D Materials T ab Use the Materials tab to enter inf or mation on V olatile Components (V OC) and Hazardous Air P ollutants (HAP) f or each material being used in y our system, f or material repor ting. This inf or mation, and the manuf acturer’ s par t no ., are av ailable on the MSDS shee t prov ided b y the material manuf a[...]

  • Page 23

    AWI Screens 313386D 23[...]

  • Page 24

    AWI Screens 24 313386D Settings T ab Use the Settings tab t o configure the main system set - tings (Time , Language, Upg r ade A WI, and Edit Accounts). NO TE: F IG . 41 shows the Set tings screen when y ou log in as a us er . F IG . 42 shows the Settings screen when yo u log in as a system administr ator . Set Time T o synchronize the time set ti[...]

  • Page 25

    AWI Screens 313386D 25 Edit Account Inf ormation NO TE: Account inf or mation can only be entered by a system adminis trator . See F IG . 42. • T o add a new account, click the Add User but - ton. Enter the inf ormatio n in the data fields. Click . A checkmark ( ✓ )will appear in the top right cor ner when th e sav e is complete. • T o edit a[...]

  • Page 26

    AWI Screens 26 313386D System Setup Screens T o view the system set up screens , go to th e Network tab and clic k on the desired EasyK ey to acce ss the setup screens f or that de vice. See F IG . 43. Monitor T a b Select the Mon itor tab to view data from the EasyKe y Status screen, in real time . See F IG . 44. F IG . 43. Open De vice Click on d[...]

  • Page 27

    AWI Screens 313386D 27 Material Setup T ab Go to the Ma terial Setup tab to a ssign a catalyst , color , reducer (on 3 KS) and flush material f or the v alv es of the activ e de vice , using the pulldo wn menus . F or 2KS , each de vice may include up to 30 color v alv es , 4 catalyst v alv es, and solv ent flush valv es. F or 3KS , each de vice ma[...]

  • Page 28

    AWI Screens 28 313386D System Setup T ab The Setup tab has three edit able screens: •T h e Configuration screen correspon ds to the Sys- tem Configur ation screens of the EasyK ey. See F IG . 46. F o r complete inf or mation about these set tings and their eff ects, see the Setu p section in the sys- tem oper ation man ual. •T h e Adv anced scr[...]

  • Page 29

    AWI Screens 313386D 29 F IG . 47. Syste m Setup T ab, Adv anced Screen F IG . 48. System Setup T a b, Recipe Screen Click to create a recipe timing char t. See F IG . 49. 1.0 2.0[...]

  • Page 30

    AWI Screens 30 313386D F IG . 49. Sample Recipe Timing Chart[...]

  • Page 31

    AWI Screens 313386D 31 Reports T ab The Repor ts tab enab les y ou to produce thre e repor ts: • Material Repor t •J o b R e p o r t • Alarm Repor t Select which of the thre e repor ts yo u want to cre ate. Click the desired output f or mat f or th e repor t: • CSV (can be impor ted into Microsoft Excel). • TXT (straight text). Click the [...]

  • Page 32

    AWI Screens 32 313386D Job Report See F IG . 51. The Job Rep or t provides detaile d inf or ma- tion on all completed jobs within a designated time peri od. Select the inf or mation desired by clicking on the bo x to the left of each par ameter . Set the time frame b y using the Calendar b uttons to the r ight of each date box. NO TE: The dates use[...]

  • Page 33

    AWI Screens 313386D 33 Alarm Report See F IG . 52. The Alarm Repor t lists all alarms tr iggered within a designated ti me period. Set the time frame b y using the Calendar b uttons to the right of each date bo x. NO TE: The dates use the day/month/year forma t. F IG . 52. Alarm Report Screen[...]

  • Page 34

    AWI Screens 34 313386D Level Contr ol T ab See F IG . 53. Th e Lev e l Control T ab allows you to input the supply tank v olume of the materials and th e le v el at which an alarm should be triggered. The alarm function ma y be turned on or off f or each material v alv e. F IG . 53. Level Contr ol T ab[...]

  • Page 35

    AWI Screens 313386D 35 Sidebar See F IG . 54. The Sidebar relates t o the EasyKe y being monitored. It has four links to related s creens: • Sav e - sav es the current de vice configur ation into a file. • Restore - restores config urations of th e de vice from a file. • Cop y (Sync Settings)- co pies the configura tion of this de vice into o[...]

  • Page 36

    Replace AWI Board 36 313386D Replace A WI Board 1. Shut of f ProMix 2KS/3KS p ow er (0 positio n). 2. Shut of f power at main circuit breaker . 3. Open the A WI module . 4. Disconnect the cab le (15) and wires (17, 18) from the board (22). F IG . 5 5. 5. Remove the screws (21) and bo ard (22). 6. Install the ne w board. Reconnect the cab le (15) an[...]

  • Page 37

    Replace AWI Board 313386D 37[...]

  • Page 38

    Parts 38 313386D Pa r t s 15V337 Adv anced W eb Interface Module P ar ts labeled n/a are not av ailable separately . TI12926a TI12927a TI12928a 3 4 56 8 10 11 12 13 4 15 17 18 17 18 18 18 17 17 21 22 10 22 7, 9, 12 1, 2 To 4 To 2 2 To 1 0 Wiring Diagrams 5 +24 COM To 4 +24 COM +24 COM V1+ V1- P ower Supply Wiring Det ail L1+ NC NC N - OUT - - DC - [...]

  • Page 39

    Parts 313386D 39 15V336 Adv anced W eb Interface Ser ver Hub P ar ts labeled n/a ar e not a va ilab le separatel y . +24 COM V1+ V1- TI13204a TI13206a TI13205a 3 4 56 8 10 11 12 13 17 18 18 17 10 7, 9, 12 1, 2 To 4 To 1 0 Wiring Diagrams 54 Screw Location (item 28) Ref. No. P art No. Description Qty 1 15V339 P AN EL, back 1 2 15T752 CO VER 1 3 n/a [...]

  • Page 40

    Electrical Schematic 40 313386D Electrical Schematic Non-Hazar dous Area DISPLA Y BOARD 1 2 3 4 J9 1 2 3 4 5 6 7 8 9 10 11 J4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 DISPLA Y MEMBRANE SWITCH WITH RIBBON CABLE 1 2 3 4 5 6 J10 1 2 3 4 5 6 7 8 9 10 J5 J7 J8 RJ45 RJ45 RJ45 RJ45 P1 J6 WEB SERVER MODULE RJ45 RJ45 J2 3' (25'-200'[...]

  • Page 41

    Dimensions 313386D 41 Dimensions TI12825b 16.57 in. (420.9 mm) 15.07 in. (382.8 mm) 6.45 in. (163.8 mm) 5.31in. (134.9 mm) 8.71in. (221.2 mm) TI12926a[...]

  • Page 42

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. Original instructions. Thi s manual contains Eng lish. MM 313386 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Kor[...]