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Graco 333024F manual

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Table of contents for the manual

  • Page 1

    Rep air-P arts Reactor 2 E- 30 and E-XP2 Propor tioning Syst em 333024 F WLE PROVEN QUAL ITY. LEADING TECHNOLO GY.[...]

  • Page 2

    Contents[...]

  • Page 3

    Warnings Warnings WARNING[...]

  • Page 4

    Warn ing s WARNI NG[...]

  • Page 5

    Warnings WARNING[...]

  • Page 6

    Warn ing s WARNI NG[...]

  • Page 7

    Important Isocyanate Information Important I socyanate Infor mation Isocy anate Condi tions[...]

  • Page 8

    Important Isocyanate Information Material S elf- Igni tion Keep Components A and B Separ ate Changing Mater ial s NOTICE Moisture Sen sitivity of Is ocyanates NOTIC E Foa m Resins wit h 245 fa B lowing Agents[...]

  • Page 9

    Models Mo dels Reac tor 2 E-30 an d E-30 Elit e        [...]

  • Page 10

    Models Rea ctor 2 E-XP 2 and E-XP2 E lite       [...]

  • Page 11

    Approvals Approvals Accessories[...]

  • Page 12

    Supplied Manu als Supplied Manual s Related Manuals Component Manuals in Engl ish:[...]

  • Page 13

    Trou bleshoo ting Troubleshoot ing Troubl eshoo t Errors Not e Erro r Codes Note[...]

  • Page 14

    Troubles hootin g[...]

  • Page 15

    Trou bleshoo ting[...]

  • Page 16

    Troubles hootin g[...]

  • Page 17

    Trou bleshoo ting[...]

  • Page 18

    Troubles hootin g[...]

  • Page 19

    Trou bleshoo ting[...]

  • Page 20

    Troubles hootin g[...]

  • Page 21

    Trou bleshoo ting[...]

  • Page 22

    Troubles hootin g[...]

  • Page 23

    Trou bleshoo ting[...]

  • Page 24

    Troubles hootin g[...]

  • Page 25

    Trou bleshoo ting[...]

  • Page 26

    Troubles hootin g[...]

  • Page 27

    Trou bleshoo ting[...]

  • Page 28

    Troubles hootin g[...]

  • Page 29

    Trou bleshoo ting[...]

  • Page 30

    Troubles hootin g[...]

  • Page 31

    Trou bleshoo ting[...]

  • Page 32

    Troubles hootin g[...]

  • Page 33

    Trou bleshoo ting[...]

  • Page 34

    Troubles hootin g[...]

  • Page 35

    Trou bleshoo ting System[...]

  • Page 36

    Troubles hootin g[...]

  • Page 37

    Trou bleshoo ting Hose Heat Syst em[...]

  • Page 38

    Troubles hootin g[...]

  • Page 39

    Trou bleshoo ting[...]

  • Page 40

    Troubles hootin g[...]

  • Page 41

    Trou bleshoo ting Primar y Heater[...]

  • Page 42

    Troubles hootin g Graco I nSit e[...]

  • Page 43

    Pressure R elief Pro cedure Pressure Relief Pr ocedure[...]

  • Page 44

    Shutdown Shutdown NOTICE[...]

  • Page 45

    Shutdown[...]

  • Page 46

    Flushing Flus hi ng[...]

  • Page 47

    Repair Repair Before Begi nning R epair NOTIC E Flush Inlet Str ainer Sc reen Note[...]

  • Page 48

    Repair Change Pump Lubri cant[...]

  • Page 49

    Repair Rem ove Pum p Note[...]

  • Page 50

    Repair Note Note 1 2 3 Note 1 2 3 Install Pump Note Note[...]

  • Page 51

    Repair Not e Repair Drive Housing[...]

  • Page 52

    Repair Note Note[...]

  • Page 53

    Repair Note Not e[...]

  • Page 54

    Repair Repair Elec tri c Motor NOTICE[...]

  • Page 55

    Repair Repair Circuit B reaker Module[...]

  • Page 56

    Repair Replace Fl uid Inl et Sensor Note NOTICE Replace Pr essur e Trans ducers[...]

  • Page 57

    Repair Replace F ans Note[...]

  • Page 58

    Repair[...]

  • Page 59

    Repair[...]

  • Page 60

    Repair Repair Pri mary Heat er[...]

  • Page 61

    Repair[...]

  • Page 62

    Repair[...]

  • Page 63

    Repair[...]

  • Page 64

    Repair Repair Heated Hose Note[...]

  • Page 65

    Repair Note Not e[...]

  • Page 66

    Repair Repair F lui d Temper ature Sensor (FTS)[...]

  • Page 67

    Repair[...]

  • Page 68

    Repair[...]

  • Page 69

    Repair Replace Power Suppl y Replace S urge Pr otec tor Note Replace Advance d Display Module (ADM)[...]

  • Page 70

    Repair Replace Motor C ontr ol Module ( MCM) Softwar e Updat e Pr ocedure Replace Temper atur e Contr ol Module (TCM)[...]

  • Page 71

    Par ts Parts Propor tioner s[...]

  • Page 72

    Parts 1 2 3[...]

  • Page 73

    Par ts --- ---[...]

  • Page 74

    Parts 33a 24U849 111111 33b 16W 667 111111 33c --- 111111 33d 1135 05 111111 ★ ★[...]

  • Page 75

    Par ts ★ ★    [...]

  • Page 76

    Parts ★ ★ ★ ★ ★ ★ ★[...]

  • Page 77

    Par ts  ★ ★ ★ ▲ ▲ ▲ ★  [...]

  • Page 78

    Parts Proport ioner Modul e 24V150, Module for E-30 24V151, Module for E-XP2 1 2 3 4 5 6 7[...]

  • Page 79

    Par ts Ref Part Descrip tion 24V1 50 E-30 24V1 51 E-XP 2 101 24U050 MOTO R, brushless, do uble ended , 2 HP 11 102  --- HOUSING, drive, Mark VII 22 257355 HOUS ING, bearing 2 103 245927 HOUS ING, bearing 2 104  28729 0 KIT, re pair , gear 22 105  24127 9 KIT, rod, c onnecting 22 245971 P UMP, disp lacement B 1 106 ★ 245972 P UMP, disp la[...]

  • Page 80

    Parts Fluid Heat er 24U843 — 10kW, 2–zone 24U842 — 7.5 kW, 1– zone 1 2 3 4 5 6 7[...]

  • Page 81

    Par ts Ref Part Descript ion 24U8 43 24U 842 15J090 HEAT ER, machined, 1 zon e 1 201 15K825 HEATER, m achined , dual zone 1 202 124132 O-RING 43 203 15H305 F ITTING, plug, hollo w, hex, 1-3 /16 sae 4 5 204 121309 F ITTIN G, adapter, sae- orb x jic 42 205 15H304 FITTIN G, plug 9/16 sae 23 206 15H306 ADAPTER, 9/16 x 1/ 8 21 207 120336 O-RING, pa cki [...]

  • Page 82

    Parts Fluid Mani fold 24U844 1 2 3 4 5[...]

  • Page 83

    Par ts 24U844, Fluid Mani fold ★ ★ ★ ▲ ▲ ★[...]

  • Page 84

    Parts Elec trical En closure[...]

  • Page 85

    Par ts Electr i cal Encl osure 24U087 ENC LOSUR E 1 453 24U855 MODULE, TCM 1 454 24U848 FAN, cooling, 80 mm , 24VDC 1 455 24R736 SWITCH, d isconnec t, door mount ed 1 457 117666 TERMINA L, ground 1 458 120859 NUT, strain rel ief, M40 thread 1 459 120858 BUSHING, stra in relief, M40 thread 1 460 123967 KNOB , operator disconn ect 1 461 115942 NUT, h[...]

  • Page 86

    Parts System DIN Rai l and Har ness Module Kit 24U850, System D IN R ail and Harness Module Kit 1 2 3[...]

  • Page 87

    Par ts Ref Part Descriptio n Qty 501 16U529 HAR NESS, break er module 1 502 16V5 15 HARN ESS, hose ou t 1 503 16U522 MODUL E, din rail, term blk, po wer sup; s ee System C ircuit Br eaker Modu le, pag e 88 1 Ref Part Description Q ty 504 16U526 MO DULE, di n rail, circui t brea kers; se e Power S upply and Termin al Block Modul e, page 88 1 505 16U[...]

  • Page 88

    Parts System Cir cui t Break er Module 16U526 Ref Par t Description Qty 521 514014 R A I L ,D I N ;3 5m mx 7.5 mm x 8.625 in. 1 522 120838 TERMI NAL, e nd stop 2 523 17A319 CIRCUIT, b reaker, 1 p o l e ,5 0 A ,CC u r v e 1 Ref Par t Descrip tion Qty 524 17A314 CIRCUIT, b reaker, 2P, 20A, UL489 1 525 17A317 CIRCUIT, b reaker, 2P, 40A, UL489 3 Power [...]

  • Page 89

    Par ts Fluid In let Kits 24U320, Standar d 24U3 21, Elit e 1 2[...]

  • Page 90

    Parts  ★ ★    ★ [...]

  • Page 91

    Electrical Schematics Elec tric al S che ma tics To T C M Reactor 2 E-30 Reactor 2 E-XP2 24U831 24U832 16X118[...]

  • Page 92

    Elec tri cal Sch ema tics PS-L PS-N CB-B CB-A ti22680b[...]

  • Page 93

    Electrical Schematics 1 16U529 16V515 15D906 24U855 TO HTD HOSE ELEC ENCL GND STUD 2 16U526 ti22678b 1 2[...]

  • Page 94

    Reactor 2 Repair Spar eP a r t sR e f e r e n c e Reactor 2 Repair Spare Parts Reference Recommended Common Spar e Par ts[...]

  • Page 95

    Performance Char ts Performance Charts Propor tioner s For Foam AR6060 (03) AR7070 (04) AR5252 (02) AR4242 (01) 2000 (138) 15 0 0 (103) 10 0 0 (69) 500 (34) 05 (2.3) 15 (6.8) 20 (9.1) 25 (11.3) 30 (13.6) 35 (15.9) 40 (18.1) 10 (4.5) E-30[...]

  • Page 96

    Performan ce Charts Proport ioner s For Coati ngs 3500 (241) 3000 (207) 2500 (172) 2000 (138) 15 0 0 (103) 10 0 0 (69) 500 (34) AR2020 (000) AR4242 (01) AR2929 (00) E-XP2 0 0.5 (1 .9) 1.5 (5.7) 1.0 (3.8) 2.0 (7.6) 3500 (241, 24.1) 3000 (207, 20.7) 2500 (174, 17.4) 2000 (138, 13.8) 1 500 (103, 10.3) 1 000 (69, 6.9) 500 (35, 3.5) AF2020 (FTXX24 TIP) [...]

  • Page 97

    Performance Char ts 3500 (241, 24.1) 3000 (207, 20.7) 2500 (174, 17.4) 2000 (138, 13.8) 1 500 (103, 10.3) 1 000 (69, 6.9) 500 (35, 3.5) XR2323 (RTM040) XR2929 (RTM040) E-XP2 0 0.5 (1 .9) 1.5 (5.7) 1 (3.8) 2.0 (7.6) MR3535 (RTM040) MR4747 (RTM055) XR3535 (RTM055) XR4747 (RTM055) 3500 (241, 24.1) 3000 (207, 20.7) 2500 (174, 17.4) 2000 (138, 13.8) 1 5[...]

  • Page 98

    Techni cal Speci fi cations Technical Specificati ons[...]

  • Page 99

    Techni cal Speci fi cations[...]

  • Page 100

    Notes Not es[...]

  • Page 101

    Graco Extended Warranty for Reactor ® 2 Components[...]

  • Page 102

    Graco I nformat ion[...]