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Table of contents for the manual
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Page 1
312786G EN Instructions-Parts Dump Valve and Third Purge Valve Kits For use with ProMix ® 2KS Elec tronic Proportioners. For professional use only. See page 2 for ki t part numbe rs and m aximum wo rking press ure. Important Safety Instructions Read all warnings and instructions in t his manual. For complete warnings and instruct ions see your pro[...]
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Page 2
Kits 2 312786G Kits 15V821 Dump Valve Kit For wall m ount ProMi x 2KS Elec tronic Pr oportioner s 3000 psi (21 MPa , 210 bar) M aximum F luid Wo rking Pres sure 100 psi ( 0.7 MPa, 7 bar) Max imum Air W orking P ressure See pages 3 and 14 15V822 Robo Dump Valve Kit For robo mount Pr oMix 2KS E lectronic Pr oportioner s 300 psi ( 2.1 MPa, 21 bar) Max[...]
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Page 3
Installa tion 312786G 3 Installa tion 15V821 Dump Valve Kit for Wall Panel NOTE: These ins tructions s how this kit being insta lled on the A s ide. It may a lso be in stalled on the B side . 1. Shut off th e fluid s upply to t he dose valv e (V) at t he front of th e wall pan el. 2. Actuate t he dose valve to r elieve flu id pres sure in the va lv[...]
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Page 4
Inst allation 4 312786G F IG . 2: Solenoid Manifolds F IG . 3: 255765 Fluid Panel Control Board, De tail View of Solenoid Connections TI 13116 a Wall Panel 3rd F lus h Valve Dump Valv e A Dump Valve B RoboMix Panel TI126 55a 3rd F lus h Valve Dump Valve A Dum p Valve B GFB1 GFB2 J15-1 J15- 2 J15-6 J15-5 J8-6 J8-5 3rd Purge Valve Dump Valve A Dump V[...]
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Page 5
Installa tion 312786G 5 15V354 Third Flush Valve Kit fo r Wall Panel 1. Shut o ff the air and fluid su pply to th e ProMix 2 KS. 2. Relieve pressure . See you r ProMix 2K S Opera tion Manual. 3. See F IG . 4. Remove the air flush v alve (AFV ) from the fluid mix mani fold (FM) an d set it asi de. 4. See F IG . 5. Inst all the o-r ing (6), do uble v[...]
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Page 6
Inst allation 6 312786G 15V822 Dump Valve Kit fo r RoboMix NOTE: These ins tructions s how this kit being insta lled on the B s ide. It may a lso be in stalled on the A side . 1. See F IG . 7. Shut off the flui d supply to the dose valve ( V) in t he RoboMix . 2. Actuate t he dose valve to r elieve flu id pres sure in the va lve. 3. Relieve flu id [...]
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Page 7
Installa tion 312786G 7 15V202 Third Flush Valve Kit fo r RoboMix 1. Shut o ff the air and fluid su pply to th e ProMix 2 KS. 2. Relieve pressure . See you r ProMix 2K S Opera tion Manual. 3. See F IG . 8. Remove the plug (A) fr om the ai r flush valve (A FV). Install an o-ring (6) in this port. 4. Install t he third flush va lve adapt er (3) in th[...]
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Page 8
Inst allation 8 312786G 15X247 Auto Dum p Valve Kit 1. Close the compo nent A and componen t B sh utoff valves on the flu id manifo ld. 2. Trigger the gun to relieve fluid pr essure downs tream of the flui d manifold. 3. See F IG . 9. In stall the small o -ring (3), seat reta iner (6), lar ge o-ring (7), and dump val ve (1) i n the va lve adapter ([...]
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Page 9
Installa tion 312786G 9 F IG . 9: 15X 247 Kit Instal lation TI142 83b 1 2 3 6 7 8 TI1311 6a 5 9 4 T GFB1 GFB2 J8 (s ee F IG . 3 for det ails) Wall Panel[...]
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Page 10
Schema tic Diag rams 10 312786G Schemati c Diag rams System Pneumatic Schem atic 3/8 AIR FIL TER MANU AL DRAIN 5 MICRON W ALL MOUNT ONL Y FLUSH AIR T O FLUID INLET 1/4 TUBE TO MANIFOLD 1/4 TUBE 4-W A Y SOLENOID 12 VDC PURGE A VA LV E DUMP A VA LV E (OPTIONAL) 4-W A Y SOLENOID 12 VDC 3-W A Y SOLENOID 12 VDC 3-W A Y SOLENOID 12 VDC MANIFOLD AIR EXHAU[...]
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Page 11
Schemati c Diagram s 312786G 11 Tubing Schem atic TI1386 2a TI13857 a TI13858 a A2 A4 A6 A8 A2 A4 A6 A8 B1 B3 B5 B7 B1 B3 B5 B7 13 13 DA DB DA DB TI13861a T I1386 0a TI13863a GFB1-C GFB2 -C GFB1 -S GFB2 -S GFB1 -P GFB2 -P GFB1 -A GFB2 -A ATOM-1 ATOM -2 ATOM- 1 ATOM -2 GFB1 -C GFB2 -C GFB1-S GFB2-S GFB1-P GFB2-P GFB1-A GFB2- A GFB1 GFB2 AT[...]
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Page 12
Schema tic Diag rams 12 312786G Table 1: Tubing Chart Color Description Starting Point Ending Point Tube OD in. (mm) Tube Ref. No. Green Dose A On A2 A2 5/32 (4 ) 336 Green Dose B On A4 A4 5/32 (4 ) 336 Green Purge A O n A6 A6 5/32 (4 ) 336 Green Purge B O n A8 A8 5/32 (4 ) 336 Green Dump A DA DA 5/32 (4 ) Included i n optional Dump Valve Kit 15V 8[...]
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Page 13
Schemati c Diagram s 312786G 13 System Electrical Sc hematic Hazardous Area HAZARDOUS AREA +12VDC I/S COM SHIELD J10 1 2 3 1 2 3 4 5 6 J3 PWR (RED) COM (BLACK) SIG ( WHITE) SHIELD/GRN PWR (RED) COM (BLACK) SIG ( WHITE) SHIELD/GRN PWR (RED) COM (BLACK) SIG ( WHITE) SHIELD/GRN FLUID P ANEL CONTROL BOARD FLUID P ANEL CONTROL BO X FLOW METER A FLOW MET[...]
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Page 14
Parts 14 312786G Parts 15V821 Dump Valve Kit for Wall Panel * Parts in cluded in 1 6A079 D ump Va lve Repla cement Kit (p urchase s eparatel y). † Orde r Kit 16A56 0 to replace a single s eat. The ki t includes a seat (11) and o-ri ngs (4 and 1 4). NOTE: The standa rd valve se at (11) is SST. T o install a carbi de seat, order Kit 24U054. The ki [...]
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Page 15
Parts 312786G 15 15V354 Third Flush Valve Kit fo r Wall Panel ‡ Parts include d in Valve Seat Kit 24A861 ( purchase separa tely) . Parts labeled n/a are no t available separat ely. 2‡ 4 8 1 3 5 ‡6 6 7 9 10 ‡11 TI1295 3a TI1265 2a 12 15 Ref. No. Part No. Description Qty 1 15U673 BLO CK, double valve m ount 1 2 15X303 VALVE , dispens e; inclu[...]
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Page 16
Parts 16 312786G 15V822 Dump Valve Kit fo r RoboMix Parts labeled n/a are no t available separat ely. TI130 45a TI 12655 a Dump Valv e A Dump Valve B TI130 47a 4 11 9 1 10 2 3 6 5 8 Ref. No. Part No. Description Qty 1 15X304 VALVE , dispense ; includes ite m 10; see manu al 312782 1 2 15V888 RETAINER, s eat, RoboM ix 1 3 15U713 VALVE , adapter; Rob[...]
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Page 17
Parts 312786G 17 15V202 Third Flush Valve Kit fo r RoboMix Parts l abeled n/a are not a vailable s eparatel y. TI1265 5a TI 13047 a TI1304 6a 5 6 1 10 3 2 4 8 9 Ref. No. Part No. Description Qty 1 15V888 RETAINER, s eat, RoboM ix 1 2 109450 O-RING; pt fe 1 3 15U715 VALVE , adapter; RoboMix 1 4 501867 VALVE , check 1 5 15X304 VALVE , dispens e; incl[...]
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Page 18
Parts 18 312786G 15X247 Auto Dum p Valve Kit † Order Ki t 16A560 t o replac e a sing le seat. The kit include s a seat ( 6) and o -rings (3 a nd 7). NOTE: The st andard valve se at (6) is SST. To inst all a carbid e seat, order Kit 24U054. The kit includes a single carbid e seat and o-rings 3 and 7. Parts l abeled n/a are not a vailable s eparate[...]
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Page 19
Notes 312786G 19 Notes[...]
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Page 20
All written and visual data contained in this document reflects the lat est product information available at the time of publica tion. Graco rese rves the right to make changes at any time without notice. 312786 Graco H eadquarte rs: Minnea polis International O ffices: Bel gium, Chin a, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 ?[...]