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Grindmaster 3511 manual

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Table of contents for the manual

  • Page 1

    Model 3511 Beverage Fr eezer Manual Grindmaster Corporation 4003 Collins Lane Louisville, KY 40245 USA (502) 425-4776 (800) 695-4500 FAX (502) 425-4664 www.grindmaster.com 0804 Form # WH-305-02 Part # W0600114 © Grindmaster Corporation, 2004 PRINTED IN USA[...]

  • Page 2

    [...]

  • Page 3

    T able of Contents Safety Precautions .................................................................................................... 2 Freezer Applications & Specifications ..................................................................... 2 - 3 Installation ..............................................................................[...]

  • Page 4

    OPERA TOR’S SAFETY PRECAUTIONS IMPORT ANT : Failure to comply with the following safety precautions may result in severe personal injury or damage to the machine. 1. Read and understand the operating instructions in this manual thoroughly . Only allow properly trained persons to operate this machine. 2. Note all warning labels on the freezer . If[...]

  • Page 5

    Product T ip s (cont.) Some cappuccino or latté mixes contain dairy product s which can spoil if not refrigerated. If the freezer is to be turned off at night these product s must be removed from the freezer . Contact your local health department regarding its regulations for proper mix handling and storage. Carburetor Assembly Y our new freezer u[...]

  • Page 6

    Page 4 Model 3511 INST ALLA TION Shipment T ransit 1. The freezer has been operated and tested at the factory . Upon arrival the complete freezer must be thoroughly checked for any damage which may have occurred in transit. Note: A Tip (N) T ell warning device is placed on each shipping carton at the factory . If the indicator is red, the carton ha[...]

  • Page 7

    Inst alling Y our Unit (cont.) 7. Review hopper contents to make sure all p arts are available: 8. Fill out W arranty Registration Card with the requested information and mail to Grindmaster Corporation. 9. Replace side panels. 10. Assemble the dispense valve following the instructions on page 9. The valve plunger , spring and retaining pin come in[...]

  • Page 8

    Accessory Inst allation The Model 351 1 has several optional accessories that can be added to the unit in the field to meet your application’s needs. These accessories come with installation instructions. • S pinner - S pinners are typically used in applications that add flavoring to a frozen neutral base product after it is dispensed. Allows o[...]

  • Page 9

    Consistency Adjustment From time to time, it may become necessary to readjust the consistency setting (thickness) to compensate for variation between different mixes or to switch from one type of product to another . This adjustment is made as follows: 1. Disconnect electrical power . W ARNING: Do not attempt to readjust the freezer until electrica[...]

  • Page 10

    CARE AND CLEANING Cleaning and sanitizing frequency must be followed according to state and local health dep artment regulations. NOTE: Each time the freezer is fully disassembled, all foodzone freezer components must be thoroughly washed and sanitized using procedures recommended by the local health department. In lieu of local health dep artment [...]

  • Page 11

    Model 3511 Page 9 Disassembly and Cleaning (cont.) 4. Remove stationary half of the shaf t seal assembly from the back end of the freezer cylinder . This is accomplished by reaching into the cylinder and pulling seal out with your index finger . (See Figure R) 5. Slide the rotary half of the seal of f the dasher shaft. Inspect both seal components [...]

  • Page 12

    Page 10 Model 3511 Sanitizing and Refilling 1. Reassemble carburetor by installing the two o-rings at the bottom of the carb tube. 2. Place the carburetor assembly in the bottom of the hopper . 3. Install the o-rings on valve plunger and lay plunger assembly on a clean piece of paper towel. 4. Prepare a minimum of 2.5 gallons (9.5 liters) of saniti[...]

  • Page 13

    Clean-In-Place Procedure (Daily Cleaning) This equipment has been approved for a Clean-In-Place procedure that does not require complete disassembly on a daily basis. The unit still requires regular complete disassembly for cleaning and sanitizing. T o perform the C-I-P procedure follow the instruction below: 1. Empty any product in the machine and[...]

  • Page 14

    Page 12 Model 3511 P revent ative Maintenance P rocedure (Every 6 to 12 Months) A preventative maintenance visit should be performed every 6 to 12 months depending on the usage and environ- ment where the unit is placed. (Ex. seasonal machines - once before season, year round machines - twice per year). The following procedures should be performed [...]

  • Page 15

    How to Clean Condenser (Air-Cooled Unit Only) NOTE: Loss of refrigeration efficiency will result if condenser is allowed to become dirty . Excessive compressor run time or loss of capacity are a good indication that the condenser needs to be cleaned. 1. Disconnect electrical power . 2. Remove side panels. 3. Place a damp towel over the side of the [...]

  • Page 16

    Page 14 Model 3511 GENERAL TROUBLESHOOTING Freezer problems originate from three sources - improper operation, mix problems or mechanical malfunction. Always check for improper operation and mix problems first, as they are the most common cause of most equipment problems. CAUTION: Always disconnect power before attempting any maintenance procedures[...]

  • Page 17

    1 2 Rough Side of Ceramic Smooth Shiney Side CHECK LIST P ARTS IDENTIFICA TION Coconut Oil Seal (W0340210) and St andard Seal (W0340201) include 1,2, & 3. Slush Plunger (W0480438) Thick Product Plunger (W0480451) (W0430026) Scraper Blade Dasher (W0430089) (W0631230) Use with scraper blade dasher Model 3511 Page 15[...]

  • Page 18

    Page 16 Model 3511 Exploded V iew Model 351 1 ITEM NO. P ART NO. DESCRIPTION ITEM NO. P ART NO. DESCRIPTION 1 W0201272 Cylinder Assembly 28 W0472062 Pan, Drip Form X-LG 2 W0210106 Base Pan Assembly 29 W0472063 Insert, Drip Pan X-LG 3 100740 1 HP Compressor , 230V 30 W0472064 Drip Pan Bracket 4 W0200256 Condenser Coil, Air, CFB 31 W063071 1 V alve K[...]

  • Page 19

    Model 3511 Page 17 Model 351 1 Base Assembly ITEM P ART NUMBER DESCRIPTION ITEM P ART NUMBER DESCRIPTION 1 W0210169 Motor Cradle 7 W0610559 Bolt for Bearing 2 W0320020 Motor , Drive Dual Cycle 1/2HP 8 W061 1249 Washer , S plit, Lock, Z/P 3 W0321013 Nut, Motor Adjustment 9 W0671022 Insulation, Motor Brkt Sound 4 W0321027 Pin Sleeve 10 W0170014 Consi[...]

  • Page 20

    Page 18 Model 3511 Model 351 1 Electrical Box Assembly Contactor[...]

  • Page 21

    Model 3511 Page 19 Model 351 1 Wiring Diagram[...]

  • Page 22

    Page 20 Model 3511 Model 351 1 Compressor Wiring[...]

  • Page 23

    Model 3511 Page 21 Model 351 1 Ladder Diagram[...]

  • Page 24

    Page 22 Model 3511 Model 351 1 S pinner Wiring[...]

  • Page 25

    Model 3511 Page 23 Model 351 1 Refrigeration[...]

  • Page 26

    Page 24 Model 3511 Model 351 1 Refrigeration Schematic[...]

  • Page 27

    Model 3511 Page 25[...]

  • Page 28

    Grindmaster® Coffee Grinders and Brewers • Espressimo® Espresso Machines • Crathco® Hot Beverage Dispensers Crathco® Cold and Frozen Beverage Dispensers • American Metal Ware® Coffee and Tea Systems Tel (502) 425-4776 • Fax (502) 425-4664 • 1-800-695-4500 P.O. Box 35020 • Louisville, KY 40232 • USA www.grindmaster.com • email: [...]