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Grindmaster 5511 manual

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Table of contents for the manual

  • Page 1

    Grindmaster Corporation 4003 Collins Lane Louisville, KY 40245 USA (502) 425-4776 (800) 695-4500 (USA & Canada only) F AX (502) 425-4664 www .grindmaster .com 0509 Form# WH-330-09 Part# W06001 16 © Grindmaster Corporation, 2000 PRINTED IN USA Crathco ® Beverage Fr eezers Operation and Instruction Manual for Models 5311, 5511, 5941, & 5711[...]

  • Page 2

    [...]

  • Page 3

    Crathco ® 5000 Series Manual Page 3 W ARNING LABELS OPERA T OR'S SAFETY PRECAUTIONS 1) Read and understand the operating instructions in this manual thoroughly . 2) Note all warning labels on the freezer . If any of the warning labels are missing or damaged replace them immediately . 3) Do not wear loose fitting garments or jewelry which coul[...]

  • Page 4

    Page 4 Crathco ® 5000 Series Manual Removal from Carton and Pallet 1) Remove staples or cut cardboard box around the st apled area. 2) Pull the cardboard box up off machine. 3) Remove the S tyrofoam packing and the plastic bag. 4) Remove both side panels with screwdriver . 5) Use a wratchet with a 3 inch extension and a 7/16 socket to remove the s[...]

  • Page 5

    Crathco ® 5000 Series Manual Page 5 Inst allation of Concealed Air Filter Accessory Kit (optional) 1) Remove the four screws that hold the right side panel on the machine. 2) Install the filter p anel over the existing side panel and reinstall screws. (See Figure D) 3) Open top cover of filter cover by raising and rotating away from the existing p[...]

  • Page 6

    Page 6 Crathco ® 5000 Series Manual OPERA TING & ADJUSTMENTS How to Operate: 1) Sanitize unit following the cleaning instructions on page 12. 2) Fill hopper with product. Allow barrel to fill with product to the proper level, then install carb tube. 3) T urn power switch (toggle switch located underneath the electrical box) to "on" p[...]

  • Page 7

    Crathco ® 5000 Series Manual Page 7 Carburetor Assembly Y our new freezer uses a metering device, known as a carburetor , to feed the proper ratio of mix and air into the freezing cylinder . For products such as dairy based shake mixes, the proper mix to air ratio is generally accepted to be two part s mix to one part air . This proportion yields [...]

  • Page 8

    Page 8 Crathco ® 5000 Series Manual Computing Overrun (cont.) 3) Draw a heaping cup of frozen product that contains no air pocket s. Note: Use a spatula or other device to help fill the cup completely . Avoid t amping the cup as this artificially reduces overrun. 4) Use a straight edge to scrape off excess product flush with the rim of the cup and[...]

  • Page 9

    Crathco ® 5000 Series Manual Page 9 Mix Low Function (cont.) buzzer is out of the circuit and the light will illuminate fully again. After the 10-minute cycle the mix out safety func- tion is activated making the unit inoperable. The machine is placed into the st andby mode to prevent any damage to the machine from running dry of product. The unit[...]

  • Page 10

    Page 10 Crathco ® 5000 Series Manual Product Consistency Adjustment (cont.) 4) When making adjustments to a thicker (colder) setting, dispense approximately 16 ounces (1/2 liter) of product and recheck consistency after the compressor has cycled of f. 5) If the consistency is still not correct, repeat steps 2 and 3. "St andby" - Freezing[...]

  • Page 11

    Crathco ® 5000 Series Manual Page 11 Consistency Control - Overview (cont.) In the “standby” mode the control board senses the temperature of the product in the barrel. The drive motor is cycled on time only . It will operate for 2 minutes ON then 18 minutes OFF as long as it is in “standby”. The com- pressor and drive motor are cycled ind[...]

  • Page 12

    Page 12 Crathco ® 5000 Series Manual CARE AND CLEANING Note: Each time the freezer is disassembled, all internal freezer components must be thoroughly washed, scoured, and sanitized using procedures recommended by your local health department. In lieu of local health dep artment recommendations, use a three compartment sink; one comp artment to wa[...]

  • Page 13

    Crathco ® 5000 Series Manual Page 13 Daily C leaning P rocedure (cont.) Note: The best way to remove an “O” Ring is to first wipe off all of the lubricant using a clean paper towel. Pinch the “O” Ring upward with a dry towel between your index finger and thumb. When a loop is formed in the “O” Ring, roll it out of the groove with your [...]

  • Page 14

    Page 14 Crathco ® 5000 Series Manual Sanitizing Carburetor and V alve Components (cont.) 8. Slide the valve plunger spring over the small end of the valve plunger and, using another clean piece of paper toweling, pick up the valve plunger at the outlet end and insert plunger and spring into the valve body (figure Q). 9. Push up on the valve plunge[...]

  • Page 15

    Crathco ® 5000 Series Manual Page 15 Sanitizing and Refilling (cont.) 1 1. W atch the product flowing out of the dispensing valve and close the valve when the sanitizer remaining in the cylinder has been purged by the new mix. 12. Use a clean piece of paper toweling to insert the sanitized carburetor assembly into the inlet hole in the hopper (fig[...]

  • Page 16

    Page 16 Crathco ® 5000 Series Manual Cleaning Following Complete Disassembly of Unit (cont.) IMPORT ANT : After disassembly , thoroughly scour each p art of the freezer in a warm mild detergent solution including the inside of the freezing cylinder and the mix storage hopper . Rinse each part with clear water . Prepare a minimum of 3-1/2 gallons ([...]

  • Page 17

    Crathco ® 5000 Series Manual Page 17 Reassembly (cont.) 5. Disassemble the carburetor assembly and remove the O-Rings. W ash and sanitize all part s. 6. Reinstall and lubricate the O-Rings and slip on the outer tube if equipped. (See Figure EE) Sanitizing and Refilling 1. Prepare a minimum of 3-1/2 gallons (13 liters) of sanitizing solution (Divor[...]

  • Page 18

    Page 18 Crathco ® 5000 Series Manual How to Clean Exposed Filter: 1. Slide exposed filter out of the rails by pulling forward on the filter . It is recommended to remove the filter by using the palm of your hand and applying even pressure to the face of the filter . 2. Clean filter with liquid soap and water . 3. Soak filter for 15 minutes. 4. Rin[...]

  • Page 19

    Crathco ® 5000 Series Manual Page 19 Annual Maintenance (cont.) 4. Remove dasher assembly , inspect stator bearings and replace shaf t seal set. (See Care and Cleaning). 5. Remove rear panel and inspect "V" belt. 6. Inspect the drive shaft square hole for wear (rounding-out). 7. Check drive shaft and motor shaf t bearings for excessive w[...]

  • Page 20

    Page 20 Crathco ® 5000 Series Manual 5000 SERIES FREEZER SPECIFICA TIONS: Specification Model 531 1 Model 551 1 Model 571 1 Model 5941 Circuit NEMA# NEMA 5-20R NEMA 6-20R NEMA 6-20R NEMA 5-15R Electrical 1 15 volt, 60 Hz, 1 Phase Dedicated 20 Amp circuit 208/230 volt, 60 Hz, 1 Phase Dedicated 20 Amp circuit 208/230 volt, 60 Hz, 1 Phase 1 15 volt, [...]

  • Page 21

    Crathco ® 5000 Series Manual Page 21 Part Description Monthly Every 3 Months Every 6 Months Annually Quantities to be Replaced Shaft seal Inspect & replace if necessary 1 Inspect & replace if necessary 1 Inspect & replace if necessary 1 Inspect & replace if necessary 2 Inspect & replace if necessary 1 Inspect & replace if n[...]

  • Page 22

    Page 22 Crathco ® 5000 Series Manual TROUBLESHOOTING Only a qualified service technician should perform electrical and mechanical adjustments or repairs. Always disconnect power before attempting any maintenance procedures. Problem Possible Cause Solution Freezer will not run or freeze down • Freezer not plugged in • Circuit breaker tripped or[...]

  • Page 23

    Crathco ® 5000 Series Manual Page 23 TROUBLESHOOTING (cont.) Problem Possible Cause Solution Clicking sound from electrical box • Low voltage • Extension cord or improperly sized electrical wire • Connect freezer to dedicated circuit of proper rating • Connect freezer directly to power source using properly sized wiring Merchandiser light [...]

  • Page 24

    Page 24 Crathco ® 5000 Series Manual Exploded V iew Model 531 1 Optional X-large drip pan for units with spinners Optional Thick Product plunger Optional Dasher Part #0430026 1 5 10 22 23 25 27 30 32 33 34 35 36 37 38 39 44 48 49 58 61 100 107 120 121 137 138 139 140 141 142 W01 10002 W0210171 W0520063 W0520064 W0520065 W0340022 W0340058 W0340210 [...]

  • Page 25

    Crathco ® 5000 Series Manual Page 25 Exploded V iew Model 551 1 551 1-0109-015-3-20-00 1 5 10 22 23 27 30 32 33 34 35 36 37 38 39 44 45 46 47 48 49 58 61 100 107 120 121 136 137 138 W01 10002 W0210171 W0520063 W0520064 W0520065 W0340058 W0340210 W0380025 W0430024 W0430028 W0430032 W0430089 W0450053 W0450209 W0451067 W0520094 W0472062 W0472063 W063[...]

  • Page 26

    Page 26 Crathco ® 5000 Series Manual Exploded V iew Model 5941 ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 W0210257 BASE ASSEMBLY 2 1 W0211232 FRAME ASSEMBLY 3 1 W0201346 EVAPAORATOR ASSY, 5311 & 5511 4 4 W0110013 STUD, VALVE NEW STYLE 6 1 W0450053 PULLEY, 10" W/ 1" BORE 7 1 W0450209 V-BELT 3L460 X 3/8" FHP 8 1 W0520094 Hopper Cov[...]

  • Page 27

    Crathco ® 5000 Series Manual Page 27 Exploded V iew Model 571 1                              ,7(012 3$57 180%(5 7LWOH 0DQXDO47<  : 6WRFN$VV ?[...]

  • Page 28

    Page 28 Crathco ® 5000 Series Manual Exploded V iew Model 571 1 (S pinners)                                  ),/(1$0(&)%$6/''5:6[...]

  • Page 29

    Crathco ® 5000 Series Manual Page 29 Exploded V iew Model 571 1 S tock Assembly      ,7(012 3$57180%(5 7LWOH 4W  : %DVH$VV   : )5$0($66(0%/<   : (9$3$25$725$66<   :[...]

  • Page 30

    Page 30 Crathco ® 5000 Series Manual Exploded V iew Model 571 1 S tock Assembly (S pinners)      ,7(012 3$57180%(5 7LWOH 4W  : %DVH$VV   : )5$0($66(0%/<7+'   : (9$3$25$725$66<?[...]

  • Page 31

    Crathco ® 5000 Series Manual Page 31 Exploded V iew Model 531 1 Base Assembly Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 12 14 W0210169 0W200123 W0200256 W020041 1 W0200412 W0200413 W0201079 W0210041 W0320019 W0320209 W0320286 W0321013 W0380009 Motor Cradle Compressor Condenser Fan Mount Bracket Compressor S pacer Compressor Grommet Fan [...]

  • Page 32

    Page 32 Crathco ® 5000 Series Manual Exploded V iew Model 551 1 Base Assembly 551 1-0107-021-5-15-00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 20 21 23 24 27 28 29 30 31 32 33 W0210169 W0200133 W0200256 W020041 1 W0200412 W0200413 W0201079 W0210041 W0320020 W0320220 W0320286 W0321013 W0671017 W0380009 W0450016 W0321025 W061 1074 W061 1082 W061 1246 W[...]

  • Page 33

    Crathco ® 5000 Series Manual Page 33 Exploded V iew Model 5941 Base Assembly 1 8 4 3 2 6 10 11 9 7 13 12 5 6 ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 W0210044 BASE PAN ASSEMBLY 2 1 W0210169 CRADLE, MOTOR 3312/5311 3 1 W0320019 MOTOR, DRIVE DUAL CYCLE 1/2 HP 4 1 W0321025 Motor Stop Brkt Assy 5 2 W0321013 NUT, MOTOR ADJUSTMENT 6 2 W0380009 BEARING,[...]

  • Page 34

    Page 34 Crathco ® 5000 Series Manual Exploded V iew Model 571 1 Base Assembly                 ),/(1$0(:6/''5:6+([SORGHG%DVH$VV ,7(012 3$57180%(5 7LWOH 4W  : %$6(?[...]

  • Page 35

    Crathco ® 5000 Series Manual Page 35 531 1 Base Assembly Refrigeration 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 W0650501 W0200314 W06501 12 W0200123 W0200256 W0650104 W0201 120 W0201331 W0620109 W0201 1 14 W0201 1 13 W0201323 W0620102 W06201 10 W0201324 W0201325 W0201326 W1650002 W0620103 W0201039 Access V alve Capillary T ube, .042 x 12[...]

  • Page 36

    Page 36 Crathco ® 5000 Series Manual 551 1 Base Assembly Refrigeration 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 W0650501 W0200301 W06501 12 W0200133 W0200256 W0650107 W0201 120 W0201 1 14 W0201 1 13 W0201323 W0620102 W06201 10 W0201324 W0201325 W0201326 W1650002 W0620125 W0201 1 12 W0201371 W0620123 W0201372 [...]

  • Page 37

    Crathco ® 5000 Series Manual Page 37 5941 Base Assembly Refrigeration 1 3 2 8 7 10 11 9 ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 100280 BRACKET, MOUNTING, QD 5931 21 W0620118 male Quick Disconnect, Male Portion 31 W0620117 male Quick Disconnect, Male Portion 7 1 W0650125 VALVE, THERM EXP, 3/8 X 1/2 ODF, 30" CAP 8 1 W0200312 DRIER, FILTER SPO[...]

  • Page 38

    Page 38 Crathco ® 5000 Series Manual Model 571 1 Refrigeration T ube Assembly          ,7(012 3$57180%(5 '(6&5,37,21 4W  Z 9$/9(7+(50(;3;2')&$3   : 62/(12,'?[...]

  • Page 39

    Crathco ® 5000 Series Manual Page 39 Exploded V iew Probe Assembly S.S PROBE - W0572362 ACET AL DELRIN SLEEVE - W0572361 ADD SILICON SEALANT TO BACK OF SLEEVE ONL Y MACHINE SCREW - W0610299 INTERNAL T OOTH LOCKW ASHER - W061 1224 RING EYE TERMINAL FLA T W ASHER - W061 1241 PLASTIC SP ACER - W0572360 HOLE IN REAR OF HOPPER P AN[...]

  • Page 40

    Page 40 Crathco ® 5000 Series Manual 1 2 Rough Side of Ceramic Smooth Shiny Side CRA THCO MACHINE ASSEMBL Y CHECK LIST Slush Cocktail Carb T ube Assy . (W0471075) 5000 Series St andard Product Plunger (W0480462) 5000 Series Thick Product Plunger (W0480463) (W0631230)[...]

  • Page 41

    Crathco ® 5000 Series Manual Page 41 531 1 Electrical Components Item Part Number Description HS LBS & RBS FU FM DM 101 100 R1 R2 TR SW2 SC RC CR SW1 FU2 CB1 FU1 B LT 1 LT 1 TB1 66 67 65 W1650004 W1650004 WI570616 W0320209 W0320019 W0570712 W0570935 W0570655 W0570655 W0570659 W0570939 W0570603 W0570617 W0570693 W0570934 W0570823 W0650913 W0570[...]

  • Page 42

    Page 42 Crathco ® 5000 Series Manual 551 1 Electrical Components 551 1-0102-057-3-20-00[...]

  • Page 43

    Crathco ® 5000 Series Manual Page 43 571 1 Electrical Components %/$&. 5(' )$1/($'6 )$1/($'6 <(//%/. %/$&. %/8(02725/($' 5('7$% %52:102725/($' 5('7$% 5(' 0,;/2:352%( 25$1*( ZLUH QXW ZLUH QXW <(//2: 25 $ 1 *( 3,1. 3853/( +233(5 62/(12,' 9$/9( %$55(/ 62/(12,&apo[...]

  • Page 44

    Page 44 Crathco ® 5000 Series Manual 531 1 Front Electrical Box (CR) (CR) (CR) (CR)[...]

  • Page 45

    Crathco ® 5000 Series Manual Page 45 551 1 Front Electrical Box 551 1-0101-057-3-20-00[...]

  • Page 46

    Page 46 Crathco ® 5000 Series Manual 571 1 Front Electrical Box %/$&. 5(' 5(' %/$&. 5(' <(//%/. *5((1 %$55(/7+(50,6725 +233(57+(50,6725 %/8( <(//2: *5$<:+7 5(':+7 3853/(:+7 3853/( 3853/( 251* %/8:+7 %/8:+7 &217$&725 &217$&725 32:(5 6:,7&+ /,*+7 /,*+7 6(59(6:,7&[...]

  • Page 47

    Crathco ® 5000 Series Manual Page 47 571 1 Front Electrical Box (Spinners) %/$&. 5(' 5(' %/$&. 5(' <(//%/. *5((1 %$55(/7+(50,6725 +233(57+(50,6725 %/8( <(//2: *5$<:+7 5(':+7 3853/(:+7 3853/( 3853/( 251* %/8:+7 %/8:+7 &217$&725 &217$&725 32:(5 6:,7&+ /,*+7 /,*+7 /()7 6[...]

  • Page 48

    Page 48 Crathco ® 5000 Series Manual 551 1 Electrical Box Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 W0570603 W0570617 W0570655 W0570916 W0570638 W0570934 W0572451 W1570901 W0570423 W0572342 W0650913 S tart Cap acitor Run Capacitor Contactor Reed Switch Compressor Relay On/Off Switch Electrical Box Mode Switch T erminal Strip Circuit Boa[...]

  • Page 49

    Crathco ® 5000 Series Manual Page 49 5941 Electrical Box 18 18 4 3 23 1 22 6 22 19 19 7 15 11 10 14 15 11 13 12 32 21 21 2 5 8 21 30 31 35 16 35 34 33 21 9 20 17 5941 ELECTRICAL BOX ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 W0572451 Lighted Elec. Box 5311 2 1 W0570655. Contactor, 24V Coil 3 1 W0570043 BULB,FLUORESENT 4 1 W0570044 SOCKET,LIGHT-LEVI[...]

  • Page 50

    Page 50 Crathco ® 5000 Series Manual Exploded 571 1 Electrical Box                                  ),/(1$0(:6/''5:6+  ,7(0 12[...]

  • Page 51

    Crathco ® 5000 Series Manual Page 51                                    Exploded 571 1 Electrical Box (Spinners) ,7(0 12 3$57180%(5 '(6&5,37,21 4W [...]

  • Page 52

    Page 52 Crathco ® 5000 Series Manual 571 1 Side Electrical Box %/$&. %/$&. %/$&. %/$&. %/$&. 5(' %$//$67 581 &$3$&,725 67$57 &$3$&,725 &20367$57 5(/$<            %/$&. 5('      <(//2: %/. :+7 *51 %/8 <(/ 5(' ' ,7(0?[...]

  • Page 53

    Crathco ® 5000 Series Manual Page 53 531 1 Spinner Hook-Up with T imer Wiring Diagram[...]

  • Page 54

    Page 54 Crathco ® 5000 Series Manual 551 1 Spinner without T imer Hook-Up Wiring Diagram 551 1-0100-057-9-14-00[...]

  • Page 55

    Crathco ® 5000 Series Manual Page 55 571 1 Spinner with T imer Hook-Up Wiring Diagram /()7 63,11(5 5,*+7 63,11(5 32:(5 6:,7&+ /()7 63,11(5 7,0(5 5,*+7 63,11(5 7,0(5 %/$&. 5(' *51' %/$&.:+7 %/8(  5(' %/$&.:+7 *51' %/8(  %/$&.          [...]

  • Page 56

    Page 56 Crathco ® 5000 Series Manual 531 1 Compressor Wiring Diagram 551 1 Compressor Wiring Diagram 551 1-0106-057-3-20-00[...]

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  • Page 58

    Page 58 Crathco ® 5000 Series Manual 531 1 Ladder Diagram 1 15V 60 Hz[...]

  • Page 59

    Crathco ® 5000 Series Manual Page 59 551 1 Ladder Diagram 208/230V/50 Hz 551 1-0103-057-3-20-00[...]

  • Page 60

    Page 60 Crathco ® 5000 Series Manual 5941 Ladder Diagram 1 15V 60 Hz B SERVE SWITCH ON/STANDBY/CLEAN SWITCH 115V L1 L2 G BALLAST FLORECENT LAMP 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 GND CB1 SH S MIX LOW PROBE HOPPER THERMISTOR BARREL THERMISTOR RED-MIX LOW YELLOW-STANDBY GREEN-FREEZE R1(1) CURRENT SENSOR ON CB1 FU1 (5.0 AMP) FU2 (3.2 AMP[...]

  • Page 61

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  • Page 62

    Page 62 Crathco ® 5000 Series Manual 571 1 Ladder Diagram (Spinners) / / * 9 %$//$67 % )/825(6&(17/$03 &5 )0 5 2 5 5 75$16)250(5                         &% &855(17 6(1625 9$& )8$03 )[...]

  • Page 63

    Crathco ® 5000 Series Manual Page 63 531 1 Wiring Diagram Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 W0570603 W0570617 W0570655 W0570423 W0570043 W0570638 W1650004 W0650913 W0570044 W0570823 W1570616 W0570659 W0570045 W0570934 W1570901 W1572132 W0570842 W0570935 W0572704 S tart Cap acitor Run Capacitor Contactor 8[...]

  • Page 64

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  • Page 65

    Crathco ® 5000 Series Manual Page 65 5941 Wiring Diagram WIRING DETAIL BLUE TO DRIVE MOTOR POWER CORD BARREL SOLENOID HOPPER SOLENOID HOPPER THERMISTER TO MIX LOW SENSOR TO SERVE SWITCH 14 9 16 6 7 1 2 15 11 3 14 14 10 6 1 2 3 5 11 22 7 8 13 14 15 16 17 18 19 9 28 25 24 24 25 19 7 10 5 17 9 18 16 14 13 8 15 6 11 4 22 27 26 1 3 2 BLACK BLACK RED RE[...]

  • Page 66

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  • Page 67

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  • Page 68

    Refrigeration Circuit Page 68 Crathco ® 5000 Series Manual[...]

  • Page 69

    Crathco ® 5000 Series Manual Page 69 5941 Refrigeration Circuit S S SERVICE VALVE SERVICE DRIER ACCUMULATOR HOPPER EVAPORATOR VALVE FILTER BARREL EVAPORATOR EXPANSION VALVE SOLENOID VALVE SOLENOID VALVE BARREL WARMER CAPILARY TUBE LOW SIDE SIDE TUBING HIGH 1/2 TUBING 1/4 TUBING 1/4 TUBING 3/8 TUBING 3/8 TUBING 3/8 TUBING 1/2 TUBING 3/8[...]

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    Grindmaster® Coffee Grinders and Br ewers • PrecisionBr ew™ Brewing Systems • Espr essimo® Espresso Machines Crathco® Hot Beverage Dispensers • Crathco® Cold and Frozen Beverage Dispensers • AMW Cof fee and T ea Systems T el (502) 425-4776 • Fax (502) 425-4664 • 1-800-695-4500 (USA & Canada only) P .O. Box 35020 • Louisville[...]