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Grizzly G0444Z manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #5456 PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MAC[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    Table Of Contents SECTION 1: SAFETY ........................................................................................................................3 Safety Instructions For Power Tools ..........................................................................................3 Additional Safety Instructions For Table Saws ..................[...]

  • Page 4

    SECTION 9: REFERENCE INFO ....................................................................................................46 General ....................................................................................................................................46 Aftermarket Accessories ......................................................[...]

  • Page 5

    G0444/G0444Z 10" Table Saw -3- 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT T[...]

  • Page 6

    -4- G0444/G0444Z 10" Table Saw 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. [...]

  • Page 7

    G0444/G0444Z 10" Table Saw -5- Additional Safety Instructions For Table Saws 7. USING RIP FENCE AND CROSSCUT FENCE TOGETHER. When using the crosscut fence, the workpiece should never be contacting the rip fence while the saw blade is cutting. 8. STALLED BLADE. Turn the saw off before attempting to "free" a stalled saw blade. 9. COMFO[...]

  • Page 8

    -6- G0444/G0444Z 10" Table Saw Below are tips to avoid the most common causes of kickback: • Never attempt freehand cuts. If the work- piece is not fed perfectly parallel with the blade, a kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece. •M ake sure the blade splitter is always aligned with t[...]

  • Page 9

    G0444/G0444Z 10" Table Saw -7- Push Sticks The use of a push stick ( Figure 1 ), particularly when cutting small or narrow workpieces, pro- vides an added level of safety for the operator. See the template at the end of the manual for construction details, or purchase one from the Grizzly catalog. Zero Clearance Table Inserts Ideal for use whe[...]

  • Page 10

    -8- G0444/G0444Z 10" Table Saw Common Definitions, Terms And Phrases Arbor: Metal shaft that connects the drive mech- anism to the blade. Bevel Edge Cut: Tilting the saw arbor and blade to an angle between 0° and 45° to perform an angled cutting operation. Blade Guard: Guard mechanism that mounts over the saw blade to prevent accidental con-[...]

  • Page 11

    G0444/G0444Z 10" Table Saw -9- We are proud to offer the Model G0444/G0444Z 10" Table Saw. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble- free, enjoyable operation and proof of Grizzly’s commitment to custome[...]

  • Page 12

    -10- G0444/G0444Z 10" Table Saw The following list outlines the voltage required to operate the saws, as well as the amperage draw of their motors: G0444 110V (prewired) .................................... 18 Amps 220V ...................................................... 9 Amps G0444Z 110V ...................................................[...]

  • Page 13

    G0444/G0444Z 10" Table Saw -11- G0444Z 110V ................................................ NEMA 5-30* 220V (prewired) .............................. NEMA 6-15* * Not Included Figure 6. NEMA 5-30 plug and receptacle. Figure 7. NEMA 6-15 plug and receptacle. If the circuit breaker trips or the fuse blows regu- larly, your machine may be operat[...]

  • Page 14

    -12- G0444/G0444Z 10" Table Saw B A D C E G F Figure 8. Front view. A. Power Switch B. Miter Gauge C. Blade Guard D. Rip Fence E. Fence Rails F. Blade Tilt Handwheel G. Blade Height Handwheel SECTION 4: MACHINE FEATURES[...]

  • Page 15

    G0444/G0444Z 10" Table Saw -13- The Model G0444/G0444Z is shipped from the manufacturer in carefully packed boxes. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier[...]

  • Page 16

    -14- G0444/G0444Z 10" Table Saw DESCRIPTION QTY A. Table Saw Unit (Not Shown) ..................1 B. V-Belt Guard ............................................1 C. Motor ......................................................1 D. Stand Accessory Hanger Package..........1 E. Motor Plate ..............................................1 F. Motor Bra[...]

  • Page 17

    G0444/G0444Z 10" Table Saw -15- DESCRIPTION QTY O. Table Insert - Standard ..........................1 P. Table Insert - Dado ................................1 Q. Cast Iron Extension Wings (G0444Z) ....2 R. Handwheels ............................................2 S. Threaded Handles 3 ⁄ 8 "-16 x 1 ⁄ 2 " ................2 T. Star [...]

  • Page 18

    -16- G0444/G0444Z 10" Table Saw 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscrew Phillips Head Screw Thumb Screw Slotted Screw Countersunk Phillips Head Screw Cap Screw Carriage Bolt Hex Head Bolt Button Head Screw Flange Bolt Phillips Head He[...]

  • Page 19

    G0444/G0444Z 10" Table Saw -17- The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performance from your ma[...]

  • Page 20

    -18- G0444/G0444Z 10" Table Saw Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. Sharp edges on metal parts may cause person- al injury. Examine the edges of all metal parts before handling. This section will cover the basic ass[...]

  • Page 21

    G0444/G0444Z 10" Table Saw -19- 6. Secure the flat side supports to the stand legs with 16 carriage bolts, 16 flat washers, 16 lock washers, and 16 hex nuts ( Figure 12 ). 3 . Place the long “L” side supports over the ends of the short “L” side supports. 4. Using a 12mm wrench, secure all four “L” side supports to the saw body with[...]

  • Page 22

    -20- G0444/G0444Z 10" Table Saw Figure 16. Dust port installation. Components and Hardware Needed: Qty Dust Port ............................................................1 Phillips Head Screws #10-24 x 5 ⁄ 8 " ....................2 Hex Nuts #10-24 ................................................2 Exterior Tooth Washers #10 ..........[...]

  • Page 23

    G0444/G0444Z 10" Table Saw -21- Motor Components and Hardware Needed: Qty Motor ..................................................................1 Motor Plate ........................................................1 Motor Bracket ....................................................1 Motor Bracket Shaft .......................................[...]

  • Page 24

    -22- G0444/G0444Z 10" Table Saw 6. Tighten the hex nut on the motor bracket to secure the motor bracket shaft into place. 7. Slide the motor assembly onto the two shafts protruding from the back of the saw ( Figure 21 ). Figure 21. Installed motor assembly. Figure 22. V-belt installation. 8. Using a 4mm Allen wrench, tighten the two setscrews [...]

  • Page 25

    G0444/G0444Z 10" Table Saw -23- Extension Wings Components and Hardware Needed: Qty Extension Wings ................................................2 Hex Bolts 7 ⁄ 16 "-14 x 1 1 ⁄ 4 " ......................................6 Lock Washers 7 ⁄ 16 " ..............................................6 Flat Washers 7 ⁄ 16 " .[...]

  • Page 26

    -24- G0444/G0444Z 10" Table Saw Install the Shop Fox ® fence and rails according to the fence manual. Figure 28. Installed switch. Components and Hardware Needed: Qty Switch ................................................................1 Tools Needed: 10mm Wrench or Socket ....................................1 To install the switch: 1. Remo[...]

  • Page 27

    G0444/G0444Z 10" Table Saw -25- Figure 29. Assembled miter gauge. Components and Hardware Needed: Qty Miter Gauge Body ..............................................1 Miter Bar ............................................................1 Threaded Handle 5 ⁄ 16 "-18 x 1" ............................1 Flat Washer 5 ⁄ 16 " ...[...]

  • Page 28

    -26- G0444/G0444Z 10" Table Saw 3. Using a 12mm wrench, secure the blade guard mounting bracket to the blade guard mounting shaft by tightening the hex bolts on the bracket. Note— Do not worry about pre- cise placement at this time. 4. Slide the blade guard fingers onto the blade guard mounting bolts ( Figure 31 ). Figure 31. Blade guard com[...]

  • Page 29

    G0444/G0444Z 10" Table Saw -27- Figure 35. Correct blade guard alignment. 8. Repeat steps 6-7 . 9. Adjust the saw blade through its complete tilt and height adjustments. The saw blade should not make contact with any part of the blade guard. If it does, re-adjust it as neces- sary. Proper Alignment Components and Hardware Needed: Qty Standard [...]

  • Page 30

    -28- G0444/G0444Z 10" Table Saw Figure 37. G0444 Wiring. G0444 Motor Wired For 110V Green Ground 1 2 3 4 Black/White Intrchangeable Power Cord - 110V Power Source Figure 38. G0444Z Wiring. G0444Z Motor Wired For 220V Power Cord - 220V Power Source Green Ground 3 4 1 2 Black/White Intrchangeable Power Cord G0444 The Model G0444 ia prewired to o[...]

  • Page 31

    G0444/G0444Z 10" Table Saw -29- Before starting the machine: 1. Read the entire instruction manual. 2. Make sure the blade guard and splitter are installed and correctly adjusted. 3. Make sure all tools and objects have been removed from the machine. 4. Review Section 3: Circuit Requirements . 5. Keep a finger on the STOP button at all times d[...]

  • Page 32

    -30- G0444/G0444Z 10" Table Saw Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a respirator, and hearing protec- tion while sanding with this machine. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from[...]

  • Page 33

    G0444/G0444Z 10" Table Saw -31- Combination blade features: • Adequate for cutting both with and across the grain. • 40-50 teeth. • Alternate top bevel and flat, or alternate top bevel and raker tooth profile. • Teeth are arranged in groups of five. • Gullets are small and shallow within the groups of five teeth, similar to a cross-c[...]

  • Page 34

    -32- G0444/G0444Z 10" Table Saw Crosscutting means cutting across the grain of the workpiece. In workpieces without grain (i.e. MDF, particleboard) crosscutting simply means cutting across the width of the workpiece. Crosscuts are made with the miter gauge. There are two miter gauge slots in the table top. Use the one that works best for the p[...]

  • Page 35

    G0444/G0444Z 10" Table Saw -33- 4. Set up safety devices such as featherboards or other anti-kickback devices. 5. With the saw unplugged from the power source , rotate the blade to make sure it does not come into contact with any of the safety devices. 6. Plug the saw into the power source, turn it ON, and allow it to reach full speed. 7. The [...]

  • Page 36

    -34- G0444/G0444Z 10" Table Saw Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes can be cut using either a dedicated dado blade or a standard saw blade. Never perform a through cut operation with a dado blade. A dado blade was designed to make non-through cuts only. Failure to fol- low t[...]

  • Page 37

    G0444/G0444Z 10" Table Saw -35- Figure 47. Single-blade dado cut. 4. Turn on the saw and allow the blade to reach full speed. 5. Perform the cutting operation. 7. Reconnect the saw to the power source. 8. With one finger ready to push the STOP but- ton, turn the saw ON . The blade should run smooth with no vibrations or wobbling. 9. When the b[...]

  • Page 38

    -36- G0444/G0444Z 10" Table Saw Commonly used in furniture joinery, a rabbet is a L-shaped groove cut in the edge of the work- piece. Rabbets can be cut with either a dado blade or a standard saw blade. To attach a sacrificial fence: Rabbet cutting on the edge of the workpiece requires the use of a sacrificial fence attachment. See Figure 49 .[...]

  • Page 39

    G0444/G0444Z 10" Table Saw -37- Cutting rabbets with the standard blade: Note— Cutting rabbets with a standard saw blade DOES NOT require the use of a sacrificial fence. 1. Clearly mark the width of the rabbet cut on the workpiece. Note— Include marks on the edge of the workpiece to clearly identify the intended cut while it is laying flat[...]

  • Page 40

    -38- G0444/G0444Z 10" Table Saw Always be aware of the condition of your machine. Routinely check the condition of the fol- lowing items and repair or replace as necessary: • Mounting bolts • Power switch • Saw blade • Blade guard Always disconnect power to the machine before performing main- tenance. Failure to do this may result in s[...]

  • Page 41

    G0444/G0444Z 10" Table Saw -39- The bearings are sealed and pre-lubricated and require no lubrication during their usable life. However, your saw components will operate at their best if the bearing surfaces are kept clean. To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition (free from cracks,[...]

  • Page 42

    -40- G0444/G0444Z 10" Table Saw Maintenance Performed Approximate Hours Of Use Maintenance Log Date[...]

  • Page 43

    G0444/G0444Z 10" Table Saw -41- To check and adjust blade parallelism: 1. Disconnect the machine from the power source!! 2. Raise the blade to its highest position. 3. Tilt the blade to 90˚. Using an adjustable square, measure the distance (A) between the miter slot and the front of the blade as shown in Figure 53 . Figure 53. 90° blade para[...]

  • Page 44

    -42- G0444/G0444Z 10" Table Saw Figure 55. Underside view of table/trunnion assembly. 6. Tilt the blade to 45° and repeat Steps 3-5 . — If the difference was less than 0.004" when the blade was positioned at 90˚ and 45˚, then the blade parallelism is set cor- rectly. Skip to the next sub-section. — If the difference was greater tha[...]

  • Page 45

    G0444/G0444Z 10" Table Saw -43- 3. Tighten down one trunnion bolt a small amount and then move on to each of the oth- ers, tightening each down the same amount. 4. Continue to rotate through the bolts, tighten- ing them a little each time until they are all secure. 5. Flip the saw rightside up and repeat steps 2- 6 on page 41 . 6. Once the mit[...]

  • Page 46

    -44- G0444/G0444Z 10" Table Saw 45˚ & 90˚ Stops The Model G0444/G0444Z Table Saw is equipped with positive stops at 45° and 90°. When properly adjusted, they provide quick and precise guides for blade bevel adjustment. To set the 45˚ & 90˚ stops: 1. Disconnect the machine from the power source!! 2. Raise the saw blade to its maxi[...]

  • Page 47

    G0444/G0444Z 10" Table Saw -45- Worm Gears The worm gears on the blade tilt and height hand- wheel shafts can be adjusted to reduce “play” between the worm gear and the trunnion teeth. To adjust the blade tilt worm gear: 1. Disconnect the machine from the power source! 2. Remove the dust port from the bottom of the saw. 3. Loosen the colla[...]

  • Page 48

    -46- G0444/G0444Z 10" Table Saw This section contains the following subsections for the Model G0444/G0444Z: aftermarket acces- sories, data sheets, wiring diagrams, parts dia- grams and list, troubleshooting, and w a r ranty/return information. If you need parts or help in assembling your machine, or if you need operational information, call t[...]

  • Page 49

    G0444/G0444Z 10" Table Saw -47- Figure 62. H3308 SHOP FOX ® Push Stick. Figure 63. H3309 SHOP FOX ® Featherboard. SHOP FOX ® Push Stick - H3308 Measuring 13 1 ⁄ 2 " overall, this push stick allows the operator to keep their hands at a safe distance away from the blade or cutter. SHOP FOX ® Featherboard - H3309 Designed to lock into [...]

  • Page 50

    -48- G0444/G0444Z 10" Table Saw Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ...................................................................................................... Floor Model Overall Dimensions: Table Height .....................................[...]

  • Page 51

    G0444/G0444Z 10" Table Saw -49- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ...................................................................................................... Floor Model Overall Dimensions: Table Height .....................................[...]

  • Page 52

    -50- G0444/G0444Z 10" Table Saw 29 2 45 149 44 148 42 43 15 150 46 8 12 14 13 9 1 10 11 38 9 41a 40 39 41 33 31 35 113 36 34 37 112 1A 3 32 152 151 4 18 28 6 19 30 7 6 25 6 7 22A 15 29 6 27 26 17 16 18 23 21 22 24 128 153 157 38A 42A 7 161 5 155 162 154[...]

  • Page 53

    G0444/G0444Z 10" Table Saw -51- 128 126 125 81 82 124 123 73 72 66 68 67 70 69 59 60 57 56 53 52 51 48 47 49 62 64 63 61 58 54 48 47 49 51 60 54 55 121 71 74 75 76 77 79 78 122 80 85 87 86 88 89 84 87 90 91 93 99 121 94 121 100 95 96 97 98 127 92 111 110 103 104 101 102 115 117 116 106 105 104 107 108 114 118 119 120 109 160[...]

  • Page 54

    -52- G0444/G0444Z 10" Table Saw 136 137 134 131 133 141 139 142 139 129 130 144 145 146 147 132 138 139 141 143 156 135 136 137 134 131 133 141 139 142 139 129 130 144 145 146 147 132 138 139 141 143 156 135[...]

  • Page 55

    G0444/G0444Z 10" Table Saw -53- 1A P0444001A DADO TABLE INSERT 1 P0444001 TABLE INSERT 2 P0444002 BUMPER 3 PSS04 SETSCREW 1 ⁄ 4 -20 X 5 ⁄ 16 " 4 P0444004 TABLE 5 P0444005 CABINET 6 PW07 FLAT WASHER 5 ⁄ 16 " 7 PB32 HEX BOLT 5 ⁄ 16 -18 X 5 ⁄ 8 " 8 P0444008 SCALE 9 P0444009 EXTENSION WING - SHEET 9 P0444Z009 EXTENSION WIN[...]

  • Page 56

    -54- G0444/G0444Z 10" Table Saw 103 PB03 HEX BOLT 5 ⁄ 16 -18 X 1 104 PW07 FLAT WASHER 5 ⁄ 16 " 105 PLW01 LOCK WASHER 5 ⁄ 16 " 106 PN02 HEX NUT 5 ⁄ 16 -18 107 P0444107 MOTOR PULLEY 108 PSS11 SETSCREW 1 ⁄ 4 -20 X 1 ⁄ 4 " 109 P0444109 V-BELT 3VX-470 110 PK23M KEY 5 X 5 X 25 111 P0444111 MOTOR 1.5 HP (G0444) 111 P0444Z11[...]

  • Page 57

    G0444/G0444Z 10" Table Saw -55- SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows when oper- ating. Loud, repetitious noise com- ing from machine. Blade is not square w/miter slot or fence is not square to blade. Fence[...]

  • Page 58

    [...]

  • Page 59

    G0444/G0444Z 10" Table Saw -57- 1 2 3 4 3 4 1 2 MOTOR WIRES GREEN (GROUND) TO 110 VOLT POWER SUPPLY MOTOR WIRES 220 VOLT GREEN (GROUND) TO 220 VOLT POWER SUPPLY NOTE: THE WIRES FROM THE POWER SUPPLY, EXCEPT THE GREEN GROUND WIRE, ARE INTERCHANGABLE, THEREFORE COLORS ARE NOT SPECIFIED. Disconnect power from machine before performing any electri[...]

  • Page 60

    -58- G0444/G0444Z 10" Table Saw Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole [...]

  • Page 61

    CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw [...]

  • Page 62

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 63

    [...]

  • Page 64

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industry Leader! Call Today For A FREE Full Color Catalog[...]