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Grizzly G0458 manual

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Table of contents for the manual

  • Page 1

    1 8 " Open E nd Dr u m Sa nde r MODE L G04 58 INST R UC TION M ANU A L COPYRIGHT © A UGUST , 200 5 BY GR IZZL Y IN DUSTRIAL, INC. REVISED DECEMBER, 2007 (BL) W AR NIN G : N O P ORTI ON OF THI S M ANUAL MA Y BE R EPROD UCED IN AN Y S HAPE OR FO RM WIT HOUT TH E WR IT TE N A PPROV AL OF G RI ZZ L Y IN DUS TRI AL , I NC. #TRCREWPCBL7 423 PRINTED[...]

  • Page 2

    Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.[...]

  • Page 3

    T ab le of Con tents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info .............................[...]

  • Page 4

    -2 - G0 458 1 8 " O pen End Belt / Drum Sander If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us[...]

  • Page 5

    G04 58 1 8 " O pen End Belt / Drum Sander -3 - Mach ine Data She et Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0458 OPEN-END DRUM SANDER MACHINE DA T A SHEET Design Type ...................................................................................................... Floor Model O[...]

  • Page 6

    - 4- G04 58 1 8" O pen End Belt /Dr um Sander C Figure . Main controls/components of the sander. A. Circuit Breaker B. ON/OFF Switch w/Lockout Key C. Feed Speed Scale D. Variable Speed Feed Rate Knob E. Return Roller F. Table Height Adjustment Handwheel G. Feed Belt H. Dust Port Identi f icat io n A D F E H B G[...]

  • Page 7

    G04 58 1 8 " O pen End Belt / Drum Sander -5 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wea[...]

  • Page 8

    - 6- G 0458 1 8" Open End Belt / Drum Sander 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, maste[...]

  • Page 9

    G04 58 1 8 " O pen End Belt / Drum Sander - 7 - A ddi tio nal Safe t y fo r Dru m Sanders 6. DUST COLLECTION SYSTEM . Never operate the sander without an adequate dust collection system in place and run - ning. 7. UNATTENDED OPERATION . N ever leave the machine running unattended. 8. REPLACING SANDING PAPER . Replace sanding paper when it beco[...]

  • Page 10

    -8- G04 58 1 8 " O pen End Belt / Drum Sander Figure 1 . Typical plug and receptacle. Serious personal inju r y could occur if y ou connect t he machine to t he power source before you have complete d th e set up pro - cess . DO NOT connect th e machine to the power source until instructed to do so. 1 1 0 V Op er ati on Am per age D raw The 1 [...]

  • Page 11

    G04 58 1 8 " O pen End Belt / Drum Sander -9 - The M odel G0 458 was carefully packed when it left our warehouse. If you disc o ver the ma chine is damaged after you have sig ned for delivery , please im mediately call Customer S erv ic e at ( 5 7 0 ) 5 4 6- 96 63 for advice. Sav e the containers and all packing mate rials for possible inspec [...]

  • Page 12

    - 1 0 - G04 58 1 8 " O pen End Belt / Drum Sander In ve nt or y After all the par ts hav e been remo ved from the box, you should hav e the f ollowing items: Box 1: ( Figures 1 & 2 ) Qt y A . Drum Sander .............................................. 1 Figure 1. Box Contents. C B D Figure 2. Additional box contents. In the e vent that any [...]

  • Page 13

    G04 58 1 8 " O pen End Belt / Drum Sander - 1 1 - Hard w are Recogn iti on Chart[...]

  • Page 14

    - 1 2- G0458 1 8" Open End Belt / Drum Sander Figure 3. Model G0458 Working c lea rances. Fl oor L oad The weight an d footpr int size for your machine is located in the machine data sheet. Some residen- tial floors ma y requir e additional reinforcement to suppor t the mac hine , workpieces, and operato r . Wo rki ng Cl ear anc es Consider e [...]

  • Page 15

    G04 58 1 8 " O pen End Belt / Drum Sander - 1 3 - 3. Mount a top and bottom short bracket to the left and right sides of the stand leg assembly completed in Step 2 as shown in Figure 6 . Secure with t wo M8 - 1 . 25 x 1 5 c arriage bolts and serra ted flange nuts. 2. Secure a second leg to the top and bottom long brackets with two M8-1.25 x 15[...]

  • Page 16

    - 1 4 - G0458 1 8" Open End Belt /Drum Sander Ins tal l in g Sander on Stand The sande r is very he a v y . DO N OT o ver- ex er t your - self while unp acking o r movi ng your machine — get assistanc e. Compone nts an d Ha rdware Need ed : Qt y Sander ............................................................... 1 Stand Assembly .........[...]

  • Page 17

    G04 58 1 8 " O pen End Belt / Drum Sander - 1 5 - Figure 11. Mounting sander to stand. 6. Align the ho les, and secure the st and to the sander with the remaining hex bolts, wash - ers, and hex nuts ( Figure 1 1 ). Note: If the holes do not align, add wood shims to adjust the block heights. 7. Lift up on the stand and remove the blocks. 8. Tig[...]

  • Page 18

    - 1 6 - G0458 1 8" Open End Belt /Drum Sander Hand wheel Compone nts an d Ha rdware N eed ed : Qt y Handwheel Handle ............................................ 1 Handwheel ........................................................ 1 Cap Scre w M5 - .8 x 1 0 ....................................... 1 Flat Washer 5mm .............................[...]

  • Page 19

    G04 58 1 8 " O pen End Belt / Drum Sander - 1 7 - Dus t Col lectio n Y ou may attach t he Model G0 458 drum sander to a dust collec tion syst em if you do not use t he included dust bag. If yo u are using your own d ust collect ion sy stem, we r eco mmend using a sy stem that can colle ct a minimum of 40 0 CFM A T THE DUST PORT . Note : Do not[...]

  • Page 20

    - 1 8- G 0458 1 8" Open End Belt / Drum Sander Reco mmen ded A dj us tment s For your conv enience, the a djustments listed below hav e been per formed at the factor y and no fur ther set up is required to operate your machine. Howe ve r , because of the man y va riables inv olved with shipping, so me of t hese adjustments may need to be repea[...]

  • Page 21

    G04 58 1 8 " O pen End Belt / Drum Sander - 1 9 - Damag e to y our ey es, lungs, and e ars could re sul t fro m u sing t his m achi ne wi tho ut prope r p rotective g ear . Alwa ys wear s afety glasses , a respirator , and hearing protection when oper ating this machine. Lo os e ha ir a nd cl ot h - ing could get caught in machiner y and c aus[...]

  • Page 22

    -20- G 0458 1 8" Open End Belt / Drum Sander V ar iab le Spe ed The variable speed knob allows you to increase the feed rate from 2–12 FPM. The correct speed to use depends on the type of stock you are using (hardwood vs. softwood) and the stage of finish with that workpiece. As a general rule, a slower feed rate will sand the surface smooth[...]

  • Page 23

    G04 58 1 8 " O pen End Belt / Drum Sander - 21 - Ch oos in g Sandpa per There are many t ypes of sanding belts to choose from. We recommend Aluminum Oxide f or gen - eral wo rkshop environments. Belo w is a char t that groups abrasives into dif feren t c lasses, and shows whic h grits fall int o each c lass. The general rule of thumb is to san[...]

  • Page 24

    -22- G0458 1 8" Open End Belt / Drum Sander P aper Repla cemen t T ools Ne eded : Qt y Flat Head Screw driver ...................................... 1 Hex Wrench 4mm .............................................. 1 Hex Wrench 5mm .............................................. 1 Carton Cutter or Utilit y Knife ............................. 1 Th[...]

  • Page 25

    G04 58 1 8 " O pen End Belt / Drum Sander -23- 10. When the sandpaper reaches the right side of the drum, move the sandpaper out of the way with a 4mm wrench and place it into the access hole. 11. Rotate the drum toward you so the wrench rests against the frame as shown in Figure 22 . Figure 22. Hex wrench inserted into access hole on right te[...]

  • Page 26

    -2 4 - G04 58 1 8" Open End Belt / Drum Sander SE CTION 5 : A CC E SSO RIES PRO-STICK ® Sanding Pad Extend the life of your sandpaper! Just feed this crepe-rubber cleaning pad through your drum sander to remove dust build-up from the sandpa - per without damage. Size Model 15" X 20" X 1 1 ⁄ 8 " ...............................[...]

  • Page 27

    G04 58 1 8 " O pen End Belt / Drum Sander -25- Alwa ys disconn ect p ow er to t he m ach ine b ef ore per forming mainten ance. Failure to do this m a y result in serious p erson - al injury . L ubr icat ion Cleaning the Mo del G 0458 is relativ ely easy . V acuum e xcess saw dust, and wi pe of f the remain - ing dust with a dr y c loth. Clea [...]

  • Page 28

    -26- G0 458 1 8" Open End Belt / Drum Sander Figure 30 . Table lift screws (only two shown). Figure 28 . Feed belt drive chain. Sand in g Belts Y ou can greatly increase the lifespan of you r sanding belts if you clean them often. Cleaning pads ( A cces sories on Page 24 ) are the fastest wa y to remov e saw dust build-up. T a ble L if t Mecha[...]

  • Page 29

    G04 58 1 8 " O pen End Belt / Drum Sander - 27 - T ools Ne eded : Qt y Hex Wrenches 4 & 8mm .............................. 1 Ea Phillips Head Screwdriver ................................. 1 Pry Bar .............................................................. 1 Proper tension is impor tant for optimum power transmission. Howe ver , too mu[...]

  • Page 30

    -28- G04 58 1 8" Open End Belt / Drum Sander This sectio n is pro vided for your c on venience — it is not a su bstitut e for the Grizzly Serv ice Depart ment. If you need help troubleshooting, you need replacement parts, or y ou are unsure of how t o per fo rm the pro - cedures in this sec tion, then feel free to c all our T ec hnical Suppo[...]

  • Page 31

    G04 58 1 8 " O pen End Belt / Drum Sander -29- Symptom Possible Cause Possible Solution Mac hin e ha s vi brat ion or noi sy op eratio n. 1. Motor or component is loose. 2. V-belts are worn or loose. 3. Motor fan is rubbing on fan cover. 4. Pulley is loose. 5. Machine is incorrectly mounted to the floor. 6. Cast iron motor mount is at fault. 7[...]

  • Page 32

    -3 0- G0 458 1 8" Open End Belt / Drum Sander Repl ac in g V - Belts Figure 35. Belt drive system. T ools Ne eded : Qt y Hex Wrenches 4, 6 & 8mm .......................... 1 Ea Phillips Head Screwdriver ................................. 1 Pry Bar .............................................................. 1 Inspect the V - belts closely[...]

  • Page 33

    G04 58 1 8 " O pen End Belt / Drum Sander -3 1 - T ools Ne eded : Qt y Hex Wrenches 4 & 8mm .............................. 1 Ea Phillips Head Screwdriver ................................. 1 Pry Bar .............................................................. 1 Pulle y alig nment is a nother impor tant factor in powe r transmission and be[...]

  • Page 34

    -32- G045 8 1 8" O pen End Belt /Dr um Sander 2. Loosen the lock nut ( Figure 38 ) on the side that the feed belt tracks towards and tension the tracking adjustment screw until the feed belt tracks in the opposite direction. Note: Small tracking changes may take up to three minutes before they are noticeable. 3. When the feed belt is near the [...]

  • Page 35

    G04 58 1 8 " O pen End Belt / Drum Sander -33 - T ools Ne eded : Qt y Wrench 12mm ................................................... 2 Hex Wrench 6mm .............................................. 1 An Assistant ...................................................... 1 Replacing the feed belt is a simple process, but will require tensioning an[...]

  • Page 36

    -3 4- G04 58 1 8" Open End Belt / Drum Sander T ools Ne eded : Qt y 6' Long 2x4 ........................................................ 1 Miter Saw (or Circular Saw) .............................. 1 Jointer ................................................................ 1 Table Saw .......................................................[...]

  • Page 37

    G04 58 1 8 " O pen End Belt / Drum Sander -35 - 3. Raise the table until the gauge blocks just touch the drum. N ote: A good way to know when they are touching is to rock the drum back and forth while raising the table until you hear or feel contact with the gauge blocks. 4. Lower the table one full crank of the handwheel (taking handwheel fre[...]

  • Page 38

    -3 6- G0 458 1 8" Open E nd Belt / Drum Sand er 5. Raise the table until the gauge blocks just touch the drum. 6. Find the largest size feeler gauge that can pass between the front pressure plate and your gauge block. (The feeler gauge should slide with moderate resistance, without forc - ing the drum to roll.) —If the gap is 0.004" (0.[...]

  • Page 39

    G04 58 1 8 " O pen End Belt / Drum Sander -37 - Wi ri ng Dia gra m               [...]

  • Page 40

    -3 8- G04 58 1 8" Open End Belt / Drum Sander                                     ?[...]

  • Page 41

    G04 58 1 8 " O pen End Belt / Drum Sander -39 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0458001 LOCK WASHER 10MM 51 PK07M KEY 6 X 6 X 20 2 PS05M PHLP HD SCR M5-.8 X 8 52 P0458052 FAN COVER 3 PW02M FLAT WASHER 5MM 53 PSB18M CAP SCREW M4-.7 X 8 4 PSB03M CAP SCREW M5-.8 X 8 54 PSS20M SET SCREW M8-1.25 X 8 5 P0458005 BEARING RETAINER 56 P[...]

  • Page 42

    - 40 - G0458 1 8" Open End B elt /Drum Sander REF PART # DESCRIPTION REF PART # DESCRIPTION 100-1 P0458100-1 MOTOR BRACKET 148 P0458148 SPECIAL NUT 100-2 P0458100-2 CAPACITOR 25MFD 250VAC 149 P0458149 EXTENSION SPRING 100-3 PC300S CAPACITOR 300MFD 125VAC 150 P0458150 TENSION WHEEL ASSY 100-4 P0458100-4 MOTOR FAN 151 P0458151 CHAIN PROTECTOR 10[...]

  • Page 43

    G04 58 1 8 " O pen End Belt / Drum Sander - 4 1 - REF PART # DESCRIPTION REF PART # DESCRIPTION 200 PSB33M CAP SCREW M5-.8 X 12 246 PN06M HEX NUT M5-.8 201 P0458201 CHIP DEFLECTOR PLATE 247 P0458247 ROD 202 PFH43M FLAT HD SCR M6-1 X 10 248 PSB79M CAP SCREW M5-.8 X 35 203 PFH07M FLAT HD SCR M5-.8 X 10 249 P0458249 SPACER 204 PSS24M SET SCREW M5[...]

  • Page 44

    - 42 - G 0458 1 8" Open End Belt / Drum Sander Grizzly Industrial, Inc. warrants ev er y product it sells for a period of 1 year to the original purchaser from the date of purc hase . T his warranty does not ap ply to d ef ects due direct ly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of mainten ance. [...]

  • Page 45

    CUT ALONG DOTTED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # ___[...]

  • Page 46

    T APE ALONG EDGES- -PLE ASE DO NOT ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRI ZZL Y IND USTRIAL , INC. P .O . BO X 2 069 BELLING HAM, W A 9822 7 -20 69 Place Stamp Here N a m e _______________________________ S t r e e t_______________________________ C i ty ______________S t a t e ______Z i p ______ Send a Grizzly Catalog to a frien[...]

  • Page 47

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  • Page 48

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