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Grizzly G0464 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © JULY, 2005 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #EW7339 PRINTED IN CHINA A I R C O M P R E S S O R MODELS G0464, G0465, G0467, G0468, G0470 INSTRUCTION MANUAL[...]

  • Page 2

    [...]

  • Page 3

    Table of Contents INTRODUCTION ..................................................................................... 2 Foreword ........................................................................................... 2 Contact Info ....................................................................................... 2 Machine Data Sheet ......[...]

  • Page 4

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 2 - INTR ODUCTION If you have any comments regarding this manual, please write to us at the following address: Grizzly Industrial, Inc. C/O Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 Most importantly, we stand behind our tools. If you have any service questions or parts requ[...]

  • Page 5

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 3 - Cus tome r Se rv ice #: ( 570) 546 - 96 63 • T o Or der Call : ( 80 0) 5 23- 477 7 • Fa x #: (8 00 ) 4 38 -59 01 MA CHINE D A T A S HEE T AIR COMPRE SSOR MODELS G0 464, G0 465, G0 467 , G 0468 , G 047 0 MODEL G0464 G0465 G0467 G0468 G0470 HORSEPOWER 1 1 ⁄ 2 1 1 ⁄ 2 2 1 ⁄ 2 1 1 ⁄ [...]

  • Page 6

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 4 - SE CTION 1 : S AF ET Y Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.[...]

  • Page 7

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 5 - 7. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area. 8. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys. Shut off air supply before leaving shop. 9. NEVER LEAVE UNATTENDED TOOL CONNECTED TO AIR. DO NOT l[...]

  • Page 8

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 6 - A ddit ional Safe t y Instr uctio ns fo r Air Compress ors No lis t of saf ety gui del ines ca n be com ple te. Ever y envir onme nt is dif - fe rent . A lways co nsid er s afet y f irst , as i t a ppli es to you r i ndivi dual w ork- ing con diti ons. Us e this and ot her mac hine ry wit h [...]

  • Page 9

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 7 - Thi s mac hine must have a gro und pro ng in the plu g to hel p ensur e th at it is gr ound ed. D O N OT re move g roun d pro ng fro m pl ug t o fi t in to a t wo - pro nge d out let ! I f the p lug wi ll not fit th e ou tlet , h ave th e pr ope r ou tlet ins tall ed by a quali fie d el ect [...]

  • Page 10

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 8 - Ext ens ion C ords The use of exte nsio n cor ds ca n cau se power los s an d overhe ating in air com - pres sor s. When pos sibl e, lo cate the air co mpres sor wh ere i t c an b e pl ugg ed i nto an ou tlet w itho ut t he us e of a n ex tens ion cor d, and use an ad diti onal air h ose to [...]

  • Page 11

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 9 - Unpa ckin g SE CTION 3 : SET UP Y our air co mpres sor lef t our war ehous e in a caref ully pac ked crate or box. If you di s- cover the ai r com press or is damag ed af ter you have sig ned for delive ry, plea se imme - di ately cal l Cu stomer Se rvice at ( 5 70) 546 - 96 63 for a dvice. [...]

  • Page 12

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 10 - P lacement Do n ot pla ce th e com pre ssor n ext t o fla mmab le l iquid s or ga s! Th e co m- pr esso r m otor and ai r su pply pi pe ca n re ac h h ig h t em pe ra tu re s a nd cau se th e fla mmab le g as to ig nite . Kee p work ar ea cle ar fro m flamm abl e ga s wh en u sing the com p[...]

  • Page 13

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 11 - Operation Safety SE CTION 4 : OP ERA TIONS Lon g t erm exp osur e to this mac hine may cau se he aring lo ss. T o prot ect yo ur h e ar in g, al way s we a r AN S I ap proved e ar prot ect ion wh en ope rat- ing this air com pre ssor. Op er ati ng thi s e qui pme nt has th e pot enti al for[...]

  • Page 14

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 12 - 6. Close the drain valve ( Figure 5 ) to allow the tank to build up pressure. 7. Check the tank pressure gauge ( Figure 6 ) to see that the tank pressure climbs to approximately 115-120 PSI (around 8 BAR), then automatically turns OFF . Note : If the compressor does not auto- matically turn[...]

  • Page 15

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 13 - Whe n c hoo sing a ir t ools , c onsi der t he amo unt of air u sed ( cubi c feet per min - ute or CFM) by t he too l. N ailer s a nd sta ple g uns h av e a l ow CFM re quire ment bec ause th ey us e air in sh or t bur sts. A pai nt sp rayer or a pne umati c gr inder use s a more cont inuo [...]

  • Page 16

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 14 - Always di scon nec t th e air hos e fro m too ls wh eneve r n ot in use or whil e se r vi ci ng ! D ur in g mai nt en an ce , a too l con nec ted to air may op er ate ac ci de nt al ly, ca us ing s er io us p er - son al i njur y! Wh en s toring your air c ompr ess or , f ol- low the se g u[...]

  • Page 17

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 15 - SE CTION 5 : MAINTEN ANCE Schedu le Fo r o pti mu m p er fo rm an c e fr om yo ur mac hine, fo llow th is mai ntenan ce sc hed - ule a nd refer t o any s pec ific i nstr uct ions give n in thi s se cti on. Dai ly 1. Check the oil level! Use the sight glass on the crankcase to make sure the [...]

  • Page 18

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 16 - Mon thl y Af ter th e fir st 50 work ing hour s or 30 days, per for m th e fol lowin g ma intena nce: 1. Change the oil in the air compressor pump as described in Changing Oil on Page 19 . Qua rte rly Af ter ever y 3 00 wo rkin g hour s or 3 mont hs, per for m th e fol lowin g ma intena nce[...]

  • Page 19

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 17 - SE CTION 6 : SER VICE Thi s se cti on is provid ed for your conven ienc e —i t is not a sub stitu te for the Griz zly Ser vic e Dep art ment . If you ne ed hel p trou bles hooti ng, re plac ing par ts, or you a re unsu re of how to per for m th e pro ced ures in t his s ect ion, th en fe [...]

  • Page 20

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 18 - Sym ptom Pos sibl e Cau se Pos sibl e So luti on Lou d re petit ious noi se co ming from mac hine. 1 . Pulley sets crews or keys are miss ing or l oose. 2. M otor fan i s hi tt ing t he cover. 1 . Ins pec t keys and set - scr ews. R epla ce o r tig hten if n eces sar y . 2. Adj ust fan c ov[...]

  • Page 21

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 19 - Figure 12. Oil sight glass. 5. Replace the oil sight glass and remove the fill plug shown in Figure 12 . 6. Fill the crank case with oil until the oil level is in the center of the sight glass, then replace the oil fill plug. Oil Fill Plug Oil Sight Glass Sym ptom Pos sibl e Cau se Pos sibl[...]

  • Page 22

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 20 - Fi xi ng Ai r Leaks Air lea ks w ill cau se l ow ai r ou tput an d inc reas e the ti me th e co mpre ssor must run . To find air leaks: 1. Turn the compressor OFF when the tank is fully pressurized and unplug the compressor. 2. Listen for the sound of air to find fittings that may be leakin[...]

  • Page 23

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 21 - The pr essu re switc h has bee n factor y set for the high est PSI th at is safe for th is co mpres sor . The pr essur e switc h ensure s the pum p wil l shu t OFF whe n the air com pres sor tan k re aches ma ximu m PSI. P ressure Swi tch Figure 16. Pressure adjustment screws. 5. Turn the b[...]

  • Page 24

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 22 - G0 46 4 P ar ts Break do wn                                           ?[...]

  • Page 25

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 23 - G0 46 4 P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSB07M CAP SCREW M6-1 X 30 40 P6004 BALL BEARING 6004 2 PLW03M LOCK WASHER 6MM 41 P0464041 STATOR 115V/60HZ 3 P0464003 CYLINDER HEAD 42 P0464042 MOTOR COVER REAR 4 P0464004 EXHAUST ELBOW 43 PLW01M LOCK WASHER 5MM 5 P04640[...]

  • Page 26

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 24 - G0 46 5 P ar ts Break do wn                                      ?[...]

  • Page 27

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 25 - G0 46 5 P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSB07M CAP SCREW M6-1 X 30 42 P0465042 REAR MOTOR COVER 2 PLW03M LOCK WASHER 6MM 42-1 P0465042-1 STATOR COVER 3 P0465003 CYLINDER HEAD 43 PLW01M LOCK WASHER 5MM 4 P0465004 EXHAUST ELBOW 3/8 X 3/8 44 PN06M HEX NUT M5-0.8 5[...]

  • Page 28

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 26 - G0 467 Parts Break do wn                                          [...]

  • Page 29

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 27 - G0 467 Parts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0467001 HEX BOLT M8-1.25 X 105 44 P0467044 STATOR 2 PLW04M LOCK WASHER 8MM 45 P0467045 REAR MOTOR COVER 3 P0467003 CYLINDER HEAD 46 P0467046 FAN 4 P0467004 EXHAUST ELBOW 47 P0467047 HEX BOLT M5-.8 X 105 5 P0467005 CYLINDER [...]

  • Page 30

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 28 - G0 468 Pa r ts Break do wn                                           [...]

  • Page 31

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 29 - G0 468 Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0468001 CAP SCREW M6-1 X 80 39 P0468039 CENTRIFIGAL SWITCH 2 PLW03M LOCK WASHER 6MM 40 P0468040 FAN 3 P0468003 CYLINDER HEAD 41 PLW02M LOCK WASHER 4MM 4 P0468004 GASKET 42 PHTEK15M TAP SCREW M4 X 10 5 P0468005 VALVE PLATE[...]

  • Page 32

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 30 - G0 4 70 Par ts Break do wn                                       ?[...]

  • Page 33

    Model G0464/G0465/G0467/G0468/G0470 Air Compressors - 31 - G0 4 70 Par ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PB105M HEX BOLT M6-1 X 55 38 P6204 BALL BEARING 6204 2 PLW03M LOCK WASHER 6MM 39 P0470039 ROTOR 3 P0470003 CYLINDER HEAD 40 P6202 BALL BEARING 6202 4 P0470004 EXHAUST ELBOW 41 P0470041 STATOR 5 P0470005 CYLINDER HEAD GASKE[...]

  • Page 34

    Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warr[...]

  • Page 35

    WARRANTY CARD Name _________________________________________________________________ Street _________________________________________________________________ City _______________________ State _________________________ Zip _________ Phone # ____________________ Email ________________________ Invoice # _____ Model # ____________________ Order # ____[...]

  • Page 36

    FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend: Place Stamp Here[...]