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Grizzly G0466 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © JULY, 2005 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #EW7391 PRINTED IN CHINA A I R C O M P R E S S O R MODELS G0466/G0469 INSTRUCTION MANUAL[...]

  • Page 2

    [...]

  • Page 3

    Table of Contents INTRODUCTION ..................................................................................... 2 Foreword ........................................................................................... 2 Contact Info ....................................................................................... 2 MACHINE DATA SHEET ......[...]

  • Page 4

    Model G0466/G0469 Air Compressors - 2 - INTR ODUCTION If you have any comments regarding this manual, please write to us at the following address: Grizzly Industrial, Inc. C/O Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 Most importantly, we stand behind our tools. If you have any service questions or parts requests, please call [...]

  • Page 5

    Model G0466/G0469 Air Compressors - 3 - Cus tom er S er vic e # : ( 570) 546 - 96 63 • T o O rde r Ca ll : (8 0 0) 523 -47 77 • Fax #: (8 00 ) 4 38 - 5901 MA CHINE D A T A S HEET AIR COMPRESSOR MODEL G0 466 / G04 69 MODEL G0466 G0469 HORSEPOWER 1 1 ⁄ 2 2 AMPERAGE 8A 14A TANK VOLUME 4 Gal 4 Gal MAXIMUM PSI 125 125 CFM @40 PSI 3.1 4.5 CFM @90 P[...]

  • Page 6

    Model G0466/G0469 Air Compressors - 4 - SE CTION 1 : S A FET Y Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. This symbol is us[...]

  • Page 7

    Model G0466/G0469 Air Compressors - 5 - 7. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area. 8. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys. Shut off air supply before leaving shop. 9. NEVER LEAVE UNATTENDED TOOL CONNECTED TO AIR. DO NOT leave before reliev[...]

  • Page 8

    Model G0466/G0469 Air Compressors - 6 - A ddi tiona l Safet y Instr ucti ons fo r Air Compress ors No lis t o f s afe ty gui deli nes ca n be com ple te. Ever y envi ronm ent is di f- fe ren t. Al ways c onsi de r s afet y fir st , as i t a pp lies to yo ur ind ivid ual wo rk- ing c ondi tio ns. U se thi s and o the r mac hine r y wit h ca utio n a[...]

  • Page 9

    Model G0466/G0469 Air Compressors - 7 - Thi s m achi ne must have a grou nd pro ng in the plu g to he lp ensu re tha t it is gr ound ed . DO N OT re move gro und pro ng fr om p lug to fit int o a t wo - pro nge d out let ! I f the p lug wil l not fit t he out le t, h ave t he pr ope r o utl et ins tall ed by a qu alifi ed el ect rici an. SE CTION 2[...]

  • Page 10

    Model G0466/G0469 Air Compressors - 8 - Ext ens io n Cord s The use of ex ten sio n cor ds c an c ause power los s and overhea ting in ai r co m- pres sor s. When po ssi ble, loc ate the air co mpre ssor w here it c an be p lug ged i nto an ou tlet witho ut th e u se of a n ex ten sio n cor d, an d us e an ad dit ion al air hose to reac h t he work[...]

  • Page 11

    Model G0466/G0469 Air Compressors - 9 - Unpa cki ng SE CTION 3 : SET UP Y our air co mpre sso r lef t our war ehou se in a care full y p acked c rate or box. I f yo u dis - cover the a ir co mpre ssor is da mage d af ter you have sig ned for delive ry, plea se imme - di ately cal l Custo mer Servi ce at (570) 546 - 96 63 for advic e. Save th e c on[...]

  • Page 12

    Model G0466/G0469 Air Compressors - 10 - P lacemen t Do not p lac e th e co mpr ess or nex t t o fla mma ble liq uid s or g as ! T he co m- pr ess or motor and air sup ply pip e ca n re a ch hi gh t em pe r atu re s an d cau se t he fl amma ble gas to ignit e. Kee p work ar ea cl ear fr om fla mma ble ga s wh en usin g th e c omp res sor. Whe n det[...]

  • Page 13

    Model G0466/G0469 Air Compressors - 11 - Operation Safety SE CTION 4 : OP E RA TIONS Lon g te rm exp osur e to t his m achi ne may cau se he arin g loss . T o pr ote ct yo ur h e ar in g , a l way s we ar A N S I ap prove d ear pr otec tio n whe n ope rat- ing thi s ai r c ompr es sor. Op er at ing th is eq uip me nt has th e pot ent ial fo r flyin[...]

  • Page 14

    Model G0466/G0469 Air Compressors - 12 - 6. Close the drain valve ( Figure 5 ) to allow the tank to build up pressure. 7. Check the tank pressure gauge ( Figures 6 and 7 ) to see that the tank pressure climbs to approximately 115- 120 PSI (around 8 BAR) and turns OFF . Note : If the compressor does not turn OFF at 120 PSI, flip the ON/OFF switch to[...]

  • Page 15

    Model G0466/G0469 Air Compressors - 13 - Whe n c hoo sing air to ols, c onsi der th e amo unt of air us ed ( cubi c fe et p er m in- ute or CFM ) by t he to ol. N aile rs a nd sta ple gun s have a low CFM r equi reme nt bec ause they use air i n s hor t bur sts . A pai nt sp rayer or a p neum atic gri nder use s a mo re co ntin uous strea m of ai r[...]

  • Page 16

    Model G0466/G0469 Air Compressors - 14 - Always di scon nec t t he air ho se f rom too ls w hen ever not i n us e o r whi le se r v ic in g ! D uri ng mai nt e na nc e , a too l con nec te d to ai r may ope rat e ac ci d en ta ll y, cau si ng s e ri ous pe r - son al injur y ! Wh en s torin g you r air co mpr ess or , fo l- low the se gui del ines [...]

  • Page 17

    Model G0466/G0469 Air Compressors - 15 - SE CTION 5 : MAINTEN ANCE Schedu le Fo r o pt im um pe r fo rm a nc e f ro m yo ur mac hine, foll ow this main tenan ce sch ed- ule and refer to any s pec ifi c ins tru cti ons give n in th is s ec tion . Dai ly 1. Check the oil level! Use the sight glass on the crankcase to make sure the oil reservoir is at[...]

  • Page 18

    Model G0466/G0469 Air Compressors - 16 - Mon thl y Af ter the first 50 worki ng hours or 30 days, per for m t he follow ing main tenan ce: 1. Change the oil in the air compressor pump as described in Changing Oil on Page 20 . Qua rte rl y Af ter ever y 3 00 worki ng ho urs or 3 mo nths , per for m t he follow ing main tenan ce: 1. Change the oil in[...]

  • Page 19

    Model G0466/G0469 Air Compressors - 17 - Main tenan ce Notes Dat e Thi s page i s for tr ack ing o il cha nge s a nd ot her mai ntena nce p roc e- dure s to en sure that th ey are per for med at the sc hedu led inter va ls.[...]

  • Page 20

    Model G0466/G0469 Air Compressors - 18 - SE CTION 6 : SER VICE Thi s sect ion is prov ide d for your conveni enc e —i t is not a sub stit ute for the Griz zly Ser v ice Dep ar tmen t. If you ne ed he lp tr oub lesh ooti ng, re pla cing par ts, or yo u are un sure of how to per for m t he pro ced ures in t his se ct ion, th en feel fr ee t o c all[...]

  • Page 21

    Model G0466/G0469 Air Compressors - 19 - Sym ptom Pos sibl e C ause Pos sibl e S olut ion Lou d re peti tio us n oise co ming fro m air co m - pres sor. 1 . Pulley sets crews or keys are mis sing or loo se. 2. Mot or f an i s hi tt ing the cover. 1 . Ins pec t keys and set- scr ews. Repl ace or tig hten if nec ess ar y . 2. Ad just fan cover mou nt[...]

  • Page 22

    Model G0466/G0469 Air Compressors - 20 - Figure 13. Oil sight glass. 5. Replace the oil sight glass and remove the fill plug shown in Figure 13 . 6. Fill the crank case with oil until the oil level is in the center of the sight glass, then replace the oil fill plug. Oil Fill Plug Oil Sight Glass Sym ptom Pos sibl e C ause Pos sibl e S olut ion Air [...]

  • Page 23

    Model G0466/G0469 Air Compressors - 21 - Fi xi n g Air Leaks Air lea ks w ill caus e l ow a ir outp ut and inc reas e th e t ime the c omp ress or m ust run . To find air leaks: 1. Turn the compressor OFF when the tank is fully pressurized and unplug the compressor. 2. Listen for the sound of air to find fittings that may be leaking. 3. Spray the s[...]

  • Page 24

    Model G0466/G0469 Air Compressors - 22 - The p ress ure swi tch ha s bee n fact or y set for the high est PSI t hat is s afe for t his co mpre ssor. The pre ssur e switc h ensure s the com - pres sor wi ll shu t OF F wh en the a ir t ank reac hes ma xim um PSI . P ressu re Switc h Figure 17. Pressure adjustment screws. 5. Turn the black plastic pre[...]

  • Page 25

    Model G0466/G0469 Air Compressors - 23 - Ser vice Not es[...]

  • Page 26

    Model G0466/G0469 Air Compressors - 24 - G0 46 6 Parts Breakdo w n                                             ?[...]

  • Page 27

    Model G0466/G0469 Air Compressors - 25 - G0 46 6 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSB07M CAP SCREW M6-1 X 30 44 PN06M HEX NUT M5-.8 2 PLW03M LOCK WASHER 6MM 45 P0466045 CENTRIFIGAL SWITCH 3 P0466003 CYLINDER HEAD 46 PHTEK15M TAP SCREW M4 X 10 4 P0466004 EXHAUST ELBOW 47 PLW02M LOCK WASHER 4MM 5 P0466005 HEAD GASKET 48 P046[...]

  • Page 28

    Model G0466/G0469 Air Compressors - 26 - G0 46 9 P ar ts Break do wn                                         ?[...]

  • Page 29

    Model G0466/G0469 Air Compressors - 27 - G0 46 9 P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PB105M HEX BOLT M6-1 X 55 41 P0469041 STATOR 100V/60HZ 2 PLW03M LOCK WASHER 6MM 42 P0469042 REAR MOTOR COVER 3 P0469003 CYLINDER HEAD 43 P0469043 FAN 4 P0469004 EXHAUST ELBOW 44 P0469044 HEX BOLT M5-.8 X 120 5 P0469005 CYLINDER HEAD GASKET[...]

  • Page 30

    Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warr[...]

  • Page 31

    WARRANTY CARD Name _________________________________________________________________ Street _________________________________________________________________ City _______________________ State _________________________ Zip _________ Phone # ____________________ Email ________________________ Invoice # _____ Model # ____________________ Order # ____[...]

  • Page 32

    FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend: Place Stamp Here[...]