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Grizzly G0505 manual

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Table of contents for the manual

  • Page 1

    12 1 ⁄ 2 " LEAN & MEAN PORTABLE PLANER MODEL G0505 INSTRUCTION MANUAL COPYRIGHT © DECEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN CHINA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENT[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    Table Of Contents PAGE 1. SAFETY ....................................................................................................................................2 SAFETY INSTRUCTIONS FOR POWER TOOLS ........................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR THE PORTABLE PLANER ......................4 2. INTRO[...]

  • Page 4

    -2- 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. Do not force tool or attach[...]

  • Page 5

    -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also co[...]

  • Page 6

    -4- Like all power tools, there is danger asso- ciated with the Model G0505 Planer. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occ u r . No [...]

  • Page 7

    -5- SECTION 2: INTRODUCTION Grizzly Industrial, Inc. is proud to offer the Model G0505 12 1 ⁄ 2 " Portable Planer. This planer is a part of Grizzly’s growing family of fine machinery. When used according to the guidelines described in this manual, you can expect years of trouble- free, enjoyable operation and proof of Grizzly’s commitmen[...]

  • Page 8

    -6- Grounding This tool is equipped with an electric cord having an equipment grounding conductor. Improper connections of the electrical-grounding conductor can result in the risk of electric shock. The con- ductor with green or green and yellow striped insulation is the electrical grounding conductor. If repair or replacement of the electric cord[...]

  • Page 9

    -7- SECTION 4: IDENTIFICATION Controls & Features To help you understand the set up and operation instructions, become familiar with the basic fea- tures of your new planer. Please match up the list below with the letters in Figures 1 and 2 to identify the planer controls and features. A. Return Rollers B. ON/OFF Switch C. Reset Button D. Depth[...]

  • Page 10

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -8- SECTION 5: SET UP Unpacking The Model G0505 is shipped from the manufac- turer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the contai[...]

  • Page 11

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -9- 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscrew Phillips Head Screw Thumb Screw Slotted Screw Countersunk Phillips Head Screw Cap Screw Carriage Bolt Hex Head Bolt Button Head Screw Flang[...]

  • Page 12

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -10- Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti-[...]

  • Page 13

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -11- Mounting to Bench The planer can be directly mounted to a bench or table top, or to a Shop Fox ® Deluxe Tool Table for increased stability during planing. To mount the planer: 1. Determine the correct length of hex bolts needed to mount the planer to your work- bench. This will be the he[...]

  • Page 14

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -12- Chip Deflector Figure 5. Chip deflector mounting studs. Mounting Studs Once assembly is complete, you are ready to test run the machine. Test Run DO NOT attempt to investigate or adjust the machine while it is running. Wait until the machine is turned off, unplugged and all working parts [...]

  • Page 15

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -13- Using this machine pro- duces sawdust that may cause short and long- term respiratory illness. Always wear a dust mask when operating this planer! SECTION 6: OPERATIONS Failure to disconnect power when working on machine may cause the machine to accidentally start. Disconnect power before[...]

  • Page 16

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -14- Depth Of Cut The planing depth is controlled by the crank han- dle on top of the planer. Turning the handle clock- wise raises the cutterhead and turning it counter- clockwise lowers the cutterhead. See Figure 7. Depth-of-cut is read directly from the inch/millime- ter scale located on th[...]

  • Page 17

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -15- Figure 8. Common hardwood shear strengths. The species of wood, as well as its condition, has a dramatic effect on the depth of cut the planer can effectively take with each pass. The harder the wood (as illustrated by its shear strength), the shallower the depth of cut should be. Commonl[...]

  • Page 18

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -16- Wavy Surface Problem —Caused by poor knife height adjust- ment, wavy surface appears when one knife is taking deeper cuts than the rest of the knives. Solution —Reset knife height with the gauge. Pitch & Glue Build-up Problem —Glue and resin build-up on the rollers and cutterhea[...]

  • Page 19

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -17- SECTION 7: MAINTENANCE Disconnect power from the machine when per- forming any mainte- nance. Failure to do this may result in serious per- sonal injury. ! Regular periodic maintenance on your Model G0505 Planer will ensure its optimum perfor- mance. Make a habit of inspecting your planer[...]

  • Page 20

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -18- worn down to 1 ⁄ 4 '' (6mm), it is time for replace- ment. When checking brushes, be sure to replace each brush in the same position and the same location that it came from. When replacing old brushes, be sure to replace both brushes at the same time. Figure 10. Brush holder l[...]

  • Page 21

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -19- Feed Rollers The feed rollers rotate in bushing blocks that are spring loaded. The feed rollers ride up on the board so that the roller pressure is maintained. If chips or sawdust build up between the bracket and bushing block, the amount of roller vertical travel will be reduced. See Fig[...]

  • Page 22

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -20- SECTION 8: SERVICE ADJUSTMENTS Disconnect power from the machine when per- forming any service adjustments. Failure to do this may result in seri- ous personal injury. ! Figure 14. Aligning extension wings. Extension Wings Your planer is equipped with front and rear exten- sion wings. Eac[...]

  • Page 23

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -21- Figure 16. Side view of cutterhead and gauge. Figure 17. Knife gauge positioned on cutter head. The cutterhead knives on the Model G0505 are extremely sharp. Merely brushing your finger along the edge can result in a severe cut. Take extreme caution when doing any adjustments involving th[...]

  • Page 24

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -22- The following pages contain general machine data, parts diagrams/lists and W arranty/Return information for your Model G0505 12 1 / 2 " Portable Planer. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service [...]

  • Page 25

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -23- Design Type ....................................................................................................Bench Model Overall Dimensions: Table Size..................................................................................................12 1 ⁄ 2 " x 11 1 ⁄ 2 "[...]

  • Page 26

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -24-[...]

  • Page 27

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -25- 1 PSB95M CAP SCREW M5-.8 X 30 2 PLW01M LOCK WASHER 5MM 3 P0505003 CHIP GUARD 4 P0505004 SPONGE PIECE 5 P0505005 UPPER GUARD 6 PSB11M CAP SCREW M8-1.25 X 16 7 PSB01M CAP SCREW M6-1 X 16 8 PLW03M LOCK WASHER 6MM 9 P0505009 HANDLE SET 10 P0505010 HAND KNOB 11 P0505011 HANDLE GUARD 12 P050501[...]

  • Page 28

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -26-[...]

  • Page 29

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -27- 100 P0505100 MOTOR ASSEMBLY 101 P0505101 MOTOR CASING 102 P0505102 STATOR ASSEMBLY 103 P0505103 PLATE 104 PHTEK14 TAP SCREW #10 X 2 3/4" 106 P6201 BEARING 6201 107 P0505107 ROTOR ASSEMBLY 108 P0505108 BEARING 109 P0505109 MOTOR PULLEY 110 P0505110 CARBON BRUSH COVER 111 P0505111 CARB[...]

  • Page 30

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -28-[...]

  • Page 31

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -29- 200 P0505200 BASE ASSEMBLY 201 P0505201 LEFT COLUMN SCREW 202 P0505202 KEY 4 X 4 X 8 203 P0505203 BEVEL GEAR 204 P0505204 E-CLIP 8MM 205 PK04M KEY 4 X 4 X 8 206 PSB04M CAP SCREW M6-1 X 10 207 P0505207 FIXING PIECE 208 P0505208 TRANSMISSION SHAFT 209 P0505209 TABLE EXTENSION BRACKET 210 PW[...]

  • Page 32

    G0505 12 1 ⁄ 2 " Lean & Mean Portable Planer -30- Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. T[...]

  • Page 33

    CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw [...]

  • Page 34

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 35

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industry Leader! Call Today For A FREE Full Color Catalog[...]