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Grizzly G0517g manual

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Table of contents for the manual

  • Page 1

    MO DE L G0 5 1 7 MIL L / DRI L L INSTR UCTION M ANU AL COPYRIGHT © MA Y , 20 06 BY GRIZ ZL Y INDUSTR IAL, INC. W AR NI NG : N O P ORT IO N OF TH IS MA NUAL MA Y BE RE PROD UCED I N A NY SH APE OR FORM WI TH OUT T HE WR IT T EN APPROV AL OF GR IZ ZL Y I ND UST RIA L , INC . #TR823 4 PRINTED IN CHINA .[...]

  • Page 2

     ?[...]

  • Page 3

    T able of Cont en ts INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info .............................[...]

  • Page 4

    -2 - Mo del G05 1 7 Mill / Drill If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location li[...]

  • Page 5

    Model G0 5 1 7 Mill / Drill -3 - Mach i ne Data Sheet The information contained herein is deemed accurate as of 5/12/2006 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3 Model G0517 MACHINE DATA SHEET Customer Service [...]

  • Page 6

    - 4- Mo del G05 1 7 Mill / Drill The information contained herein is deemed accurate as of 5/12/2006 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 3 Model G0517 Main Specifications: Operation Info Spindle Travel.......[...]

  • Page 7

    Model G0 5 1 7 Mill / Drill -5 - A. ON/OFF Switch w/Safety Key B. Belt Tension Handle C. Belt Tension Locks D. Headstock Clamp Handle E. Head Elevation Crank (Z Axis, Major) F. Column Lock G. Longitudinal Handwheels (X Axis) H. Splash Tray I. Cross Feed Handwheel (Y Axis) J. Cabinet Stand K. Quill Lock L. Quill M. Arbor N. Drill Chuck O. Downfeed H[...]

  • Page 8

    - 6 - Model G0 5 1 7 Mill / Drill 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non-slip footwea[...]

  • Page 9

    Model G0 5 1 7 Mill / Drill - 7 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure oper - ation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, a[...]

  • Page 10

    -8- Model G0 5 1 7 Mill / Drill 1. EYE/FACE/HAND PROTECTION. Wear safety glasses or face shield when using this machine. Always keep hands and fin - gers away from cutting tool. DO NOT wear gloves when operating the machine. 2. SECURING BIT. Properly tighten the cu t - ting tool befo re using this machine . 3. BE ATTENTIVE. DO NOT leave machine run[...]

  • Page 11

    Model G0 5 1 7 Mill / Drill -9 - S E C T I O N 2 : C I R C U I T R E Q U I R E M E N T S Figure 1 . T ypical 5 - 1 5 plug and rec eptacle. Serious per sonal inj ur y could o ccur if you connect the machine to the power source before you have com pleted t he set up pro - cess . DO NOT co nnect the m achine to t he power source until inst ructed to d[...]

  • Page 12

    - 1 0 - Model G0 5 1 7 Mill / Drill The M odel G 05 1 7 was carefully packed when it left our wareho use. If y ou d iscov er the machine is damaged af te r you hav e signed for delivery , please im mediately call Cu stomer Service at ( 5 7 0 ) 546 - 966 3 for advice. Sav e the containers and all pack ing mate rials for possible inspec tion by t he [...]

  • Page 13

    Model G0 5 1 7 Mill / Drill - 1 1 - The unpainted sur faces are coated with a w a x y oil to protect them from corrosion during ship - ment. Remove this protective coating with a sol - ven t c leaner or citrus-based degreaser such as Grizzly’ s G 7895 Degreaser . Some par ts may need to be remov ed before they can be thoroughly cleaned. For optim[...]

  • Page 14

    - 1 2 - Mod el G 05 1 7 Mill / Drill T o assemble t he mill / drill : 1. Mount the stand to the floor in your desired location. 2. Place the splash tray on top of the stand, as shown in Figure 8 , and align the mounting holes. Note: Take care to install the splash tray in the same orientation as shown in Figure 8 . Installing the splash tray backwa[...]

  • Page 15

    Model G0 5 1 7 Mill / Drill - 1 3- Congratulations, your mill /drill is now assemble d. For fur ther information about installing the drill chuck or spindle sleev es, refer to the Op erations section af ter per forming the T est Run . 5. With the help of an assistant, place the mill/ drill headstock onto the column, as shown in Figure 10 . Figure 1[...]

  • Page 16

    - 1 4 - Model G0 5 1 7 Mill / Drill T est Ru n The purpose of a test run is to make sure y our machine and its s af et y components are func tion - ing correctly . The machine should remain d iscon - nected from powe r until instructed other wise. T o test run the machine : 1. Loosen the lock knobs on both sides ( Figure 14 ), tighten the V-belts b[...]

  • Page 17

    Model G0 5 1 7 Mill / Drill - 1 5- Figure 15. Headstock elevation controls. SE CTION 4 : OP ERA TIONS NO T IC E If you ha ve nev er used t his type of machine or equipme nt before, WE STRO NGL Y REC - OMM END that y ou r ead books, trade maga - zines, o r get formal training befor e begin - ning any proj ects . Re gardless of the con - tent in this[...]

  • Page 18

    - 1 6 - Model G05 1 7 Mill / Drill Ins tal l in g / Rem o v in g Mors e T ap er Sle e ve s The Model G05 1 7 includes an MT #1 /# 2 sleev e and an MT # 2 /# 3 sleeve . Alway s DISCONNEC T MA CHINE F ROM POW ER when installing or removing tooling. T o install a sleeve: 1. Make sure the spindle and sleeve tapers are clean and free of any debris or gr[...]

  • Page 19

    Model G0 5 1 7 Mill / Drill - 1 7 - Ins tal l in g / Rem o v in g Dra wba r T ool i ng The Model G0 5 1 7 includ es an M 1 2 - 1 . 7 5 drawbar . Use the drawbar to connect the inc luded drill chuck arbor or an af termark et end mill holder . See Page 23 for rec ommended end mill holders. Alwa ys DISCONNE CT MACHINE FROM POW ER when installing or re[...]

  • Page 20

    - 1 8- Mo del G05 1 7 Mill / Drill Figure 29. Loosening lock knob. Belt positions on the pulleys govern the spindle speed. A chart under the belt cover shows the belt positions needed for each available speed. To change speeds : 1. UNPLUG THE MILL/DRILL! 2. Loosen the lock knobs on each side of the headstock ( Figure 29 ), and use the belt ten- sio[...]

  • Page 21

    Model G0 5 1 7 Mill / Drill - 1 9- The basic operation when drilling is lining up your drill bit with the intended hole location, clamping the workpiece to the table, turning the mill/drill ON , and using the downfeed handles to move the spinning drill bit into the workpiece. For safe operation and optimum results, it is very important to follow th[...]

  • Page 22

    -20- M odel G05 1 7 Mill / Drill Dr il l in g Sp eeds T w i s t / B r a d P o i n t D r i l l B i t s S o f t W o o d H a r d W o o d P l a s t i c B r a s s A l u m i n u m M i l d S t e e l 1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 1500 750 15[...]

  • Page 23

    Model G0 5 1 7 Mill / Drill - 21 - Mi l li n g Spe ed Closely follow t he pro per c utting s peed — with a reasonable feed speed — to reduce undue strain on all movin g par ts and increase o perat or safety . Prior to ma chining, y ou need t o det ermine the best sp eed to cut your workpiece, and t hen set that s peed on the machine. T o determ[...]

  • Page 24

    -22- Model G05 1 7 Mill / Drill SE CTION 5 : A CC E SSO RIE S G2500—20-PC Regular Sanding Drum Set This kit consists of 5 drums in popular 1 ⁄ 2 " x 1 ⁄ 2 ", 3 ⁄ 4 " x 1", 1"x 1", 1 1 ⁄ 2 " x 1 1 ⁄ 2 ", and 2" x 1 1 ⁄ 2 " sizes. Comes with 50, 80 and 120 grit sizes for each drum. Figur[...]

  • Page 25

    Model G0 5 1 7 Mill / Drill -23- G976 5 — 9 - PC. Ball End Mill S et Fea tures 2 flute ball nose end mills. Includes the following si zes: 1 / 8 " , 3 / 16 " , 1 / 4 " , 5 / 1 6 " , 3 / 8 " , 7 / 16 " , 1 / 2 " , 5 / 8 " and 3 / 4 " . Figure 38. G9765 9 PC. Ball End Mill Set. H3 022 — Measur ement T [...]

  • Page 26

    -2 4- M odel G05 1 7 Mill / Drill SE CTION 6 : MAINT ENA NC E Alwa ys disconne ct power to th e m ac hin e b e for e per forming maintenance. Failure to do this m ay result in se rious p erson - al injury . Pro tect t he unpainted cast iron sur faces on t he table by removing vises and fix tures daily and by wiping the table clean af ter every use [...]

  • Page 27

    Model G0 5 1 7 Mill / Drill -25- Oi l Fitt ing s Oil fit tings are loc ated on th e to ps of eac h handwheel and on each sid e of the base. Lubric ate these fitt ings with ISO 68 or SA E 20W oil by depressing the ball wit h an oil can nozzle and squir ting o nce or twic e. Figure 46. Handwheel oil fittings. Figure 47. Oil fittings on left-side of t[...]

  • Page 28

    -26- Mo del G05 1 7 Mill / Drill This sec tion is provided for your conveni ence — it is not a substitute for the Grizzly Ser vic e Depar tment. If you need help troubleshooting, you need replacement parts, or you are unsure of how to per form the pro - cedures in this section, then feel free to call our T echnic al Suppor t at (570) 546 -9 663. [...]

  • Page 29

    Model G0 5 1 7 Mill / Drill - 27 - Symptom Possible Cause Possible Solution Machine vibrates excessively or is unusually noisy. 1. Motor fan is rubbing on fan cover. 2. Motor or component is loose. 3. Belt is slapping belt cover. 4. V-belt is worn. 5. Pulley is loose. 6. Machine is incorrectly mounted to the stand, stand is incorrectly mounted to t[...]

  • Page 30

    -28- Model G0 5 1 7 Mill / Drill Elect ri cal Compo nents Figure 51. Motor wiring inside junction box. Figure 50. Power switch assembly.      ?[...]

  • Page 31

    Model G0 5 1 7 Mill / Drill -29- Stand / Base P ar ts Break do wn                                             [...]

  • Page 32

    -3 0 - Model G0 5 1 7 Mill / Drill REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0517001 BASE 35 PW06M FLAT WASHER 12MM 2 P0517002 DOOR 36 PN43M ACORN NUT M12-1.75 3 P0517003 HINGE 37 P0517055 HANDLE COLLAR 4 P0517004 KNURLED THUMB SCREW M6-1 X 20 38 P0517056 HANDLE 5 P0517005 OIL PLATE 39 P0517039 COVER 6 P0517006 BASE 40 PB02M HEX BOLT M6-1 X [...]

  • Page 33

    Model G0 5 1 7 Mill / Drill -3 1 - Headst oc k P ar ts Break do wn                                [...]

  • Page 34

    -32- Model G0 5 1 7 Mill / Drill REF PART # DESCRIPTION REF PART # DESCRIPTION 68 P0517068 BODY 104 PSS23M SET SCREW M4-.7 X 10 69 P0517069 KNOB M8-1.25 X 25 105 PN09M HEX NUT M12-1.75 70 P0517070 SHIFTER BAR 106 PN09M HEX NUT M12-1.75 71 P0517071 PIN 107 P0517107 SLIDE BAR 72 P0517072 PIN 108 P0517139 PULLEY COVER 73 P0517073 FEED SHAFT 109 PW03M [...]

  • Page 35

    Model G0 5 1 7 Mill / Drill -33 - Grizzly Industrial, Inc. warran ts eve r y produc t it sells for a perio d of 1 year to t he orig inal purchaser from the date of purchase. This warranty does not app ly to defects due directly or indirect ly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s[...]

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    CUT ALONG DOT TED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # __[...]

  • Page 38

    T APE ALONG EDGES- - PLEASE DO NOT ST APLE FOLD ALONG DOT TED LINE FOLD ALONG DOT TED LINE GRI ZZ L Y IND USTRI AL , INC. P .O . BO X 20 69 BELLING HAM, W A 982 27 -20 69 Place Stamp Here N a m e _______________________________ S t r e e t_______________________________ C i ty ______________ S t a t e ______Z i p ______ Send a Grizzly Catalog to a [...]

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    Buy Direct and Save with Grizzly ®: Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our W ebsite T oday And Discover Why Grizzly ® Is The Industr y Leader! Call Today For A FREE Full Color Catalog[...]