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Grizzly G0529 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © SEPTEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHIN[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activi- ties contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    SECTION 1: SAFETY ............................................................................................................................2 Safety Instructions For Power Tools ............................................................................................ ..2 SECTION 2: INTRODUCTION .................................................[...]

  • Page 4

    -2- G0529 Oscillating Spindle & Disc Sander 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it was designed. 8.[...]

  • Page 5

    G0529 Oscillating Spindle & Disc Sander -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and o[...]

  • Page 6

    -4- G0529 Oscillating Spindle & Disc Sander No list of safety guidelines can be com- plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could result in serious personal injury, damage to[...]

  • Page 7

    G0529 Oscillating Spindle & Disc Sander -5- We are proud to offer the Model G0529 Oscillating Vertical Spindle Sander & 12" Disc Sander. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operatio[...]

  • Page 8

    -6- G0529 Oscillating Spindle & Disc Sander Amperage Draw The Model G0529 1 HP motor is wired to operate at 110V and will draw the following load: Motor Load ............................................10 Amps Plug Type The Model G0529 is supplied with a NEMA 5-15 plug. DO NOT modify the plug or power cord in any way. See Figure 1 for a NEMA 5-[...]

  • Page 9

    G0529 Oscillating Spindle & Disc Sander -7- Grounding In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur- rent. This tool is equipped with a power cord that has an equipment-grounding prong. The outlet must be properly installed and grounded in accor[...]

  • Page 10

    -8- G0529 Oscillating Spindle & Disc Sander 1. Sanding Spindle 2. Cast Iron Spindle Sanding Table 3. Power Switch 4. Motor 5. Sanding Disc 6. Cast Iron Disc Sanding Table 7. Miter Gauge 8. Dust Ports (Spindle Port Not Shown) 9. Cabinet 10. Graduated Scales SECTION 4: MACHINE FEATURES Figure 2. Machine Features. An important part of safety is kn[...]

  • Page 11

    G0529 Oscillating Spindle & Disc Sander -9- The Model G0529 Oscillating Spindle & 12" Disc Sander was carefully packed at the factory. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing [...]

  • Page 12

    -10- G0529 Oscillating Spindle & Disc Sander 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscrew Phillips Head Screw Thumb Screw Slotted Screw Countersunk Phillips Head Screw Cap Screw Carriage Bolt Hex Head Bolt Button Head Screw Flange Bolt Phil[...]

  • Page 13

    G0529 Oscillating Spindle & Disc Sander -11- Site Considerations Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be remove[...]

  • Page 14

    -12- G0529 Oscillating Spindle & Disc Sander Beginning Assembly Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. Serious personal injury could occur if you con- nect your machine to the power source before you have completed the [...]

  • Page 15

    G0529 Oscillating Spindle & Disc Sander -13- Installing Spindle Mounting Sander To install the spindle onto the sander: 1. Disconnect the machine from the power supply . 2. Select the proper diameter of spindle sleeve. The Model G5029 comes with the following four sizes of spindle sleeves: • 1 ⁄ 4 " • 5 ⁄ 8 " • 1 1 ⁄ 2 &qu[...]

  • Page 16

    -14- G0529 Oscillating Spindle & Disc Sander To square the sanding tables: 1. Disconnect the machine from the power sup- ply. 2. Set the table at 90˚ as shown in Figure 8 . 3. Place a machinist square on the table and against the sanding spindle to verify the table is 90˚ from the edge of the sanding sleeve as shown in Figure 9 . 4. Adjust th[...]

  • Page 17

    G0529 Oscillating Spindle & Disc Sander -15- Figure 10. Squaring the sanding table. 5. If the table is not 90˚ from the spindle, adjust the table stop bolt to allow the table to move more as shown in Figure 10 . Figure 11. Squaring the sanding table. Squaring Disc Sander The sanding tables for the spindle sander and the disc sander have tiltin[...]

  • Page 18

    -16- G0529 Oscillating Spindle & Disc Sander The table must be aligned to the face of the sand- ing disc so that the sandpaper does not rub against the table. To align the table: 1. Loosen the bolts that secure the table to the table support bracket as shown in Figure 13 . 2. Align the table so that there is a 1 ⁄ 16 '' gap between [...]

  • Page 19

    G0529 Oscillating Spindle & Disc Sander -17- Figure 15. Dust ports. Dust Collection Miter Gauge There are two 2" dust collection ports for the sander that should be connected to a dust collec- tor. The ports are located under the sanding tables as shown in Figure 15 . Figure 14. Squaring miter gauge to disc. The miter gauge needs to be adj[...]

  • Page 20

    G0529 Oscillating Spindle & Disc Sander -18- Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a respirator, and hearing protec- tion while sanding with this machine. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up a[...]

  • Page 21

    G0529 Oscillating Spindle & Disc Sander -19- Spindle Sanding Never use the Model G0529 for applica- tions other than those for which it was made. DO NOT overload the machine or use excess force when sanding. Severe personal injury, damage to the machine, or damage to your workpiece could occur. The oscillating spindle sander on the Model G0529 [...]

  • Page 22

    -20- G0529 Oscillating Spindle & Disc Sander Disc Sanding To perform disc sanding operations: 1. Set the angle of the table relative to the sanding disc. The angle can be set with the angle gauge on the disc sander or with a pro- tractor for greater accuracy. Note— The disc table can be positioned from 0˚ to 45˚, relative to the plane of th[...]

  • Page 23

    G0529 Oscillating Spindle & Disc Sander -21- Serious personal injury could occur if you con- nect your machine to the power source during the maintenance process. DO NOT connect the machine to the power source while performing any maintenance on this machine. ! Your safety is important! Please follow the warnings below during this entire sectio[...]

  • Page 24

    -22- G0529 Oscillating Spindle & Disc Sander Maintenance Performed Approximate Hours Of Use Maintenance Log Date[...]

  • Page 25

    G0529 Oscillating Spindle & Disc Sander -23- This section contains the following subsections for the Model G0529: aftermarket accessories, data sheets, parts diagrams and list, troubleshoot- ing, and warranty/return information. If you need parts or help in assembling your machine, or if you need operational information, call the service depart[...]

  • Page 26

    -24- G0529 Oscillating Spindle & Disc Sander Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ......................................................................................................Floor Model Overall Dimensions: Height ................................[...]

  • Page 27

    G0529 Oscillating Spindle & Disc Sander -25- Parts Diagrams & Lists 67 114 108 107 110 10 107 116 108 107 3 108 119 115 27 101 28 109 104 61 46 29 45 114 63 64 65 112 90 103 11 113 87 40 89 34 88 30 36 91 99 35 9 36 38 37 96 39 95 94 93 92 91 100 71 12 66 75 76 52 104 33 33 97 98 31 124 2 4 5 6 7 8 14 15 16 17 18 19 21 20 22 23 24 25 26 41 [...]

  • Page 28

    -26- G0529 Oscillating Spindle & Disc Sander Parts Diagrams & Lists 80 81 116 108 82 80 81 83 108 82 83 116 108 82 106 108 125 125 126 126 140 143 142 137[...]

  • Page 29

    G0529 Oscillating Spindle & Disc Sander -27- 2 P0529002 BASE UPPER 3 P0529003 FRAME 4 P0529004 SPINDLE 5 P0529005 HELICAL BEVEL GEAR 6 P0529006 PU HELICAL BEVEL GEAR 7 P0529007 RIGHT OIL BOX 8 P0529008 LEFT OIL BOX 9 P0529009 CONNECTION ROD 10 P0529010 RIGHT BRACKET 11 P0529011 LEFT BRACKET 12 P0529012 WORKING TABLE 13 PW02 FLAT WASHER 3 ⁄ 8 [...]

  • Page 30

    -28- G0529 Oscillating Spindle & Disc Sander 124 P0529124 STAND TOP 125 P0529125 RIGHT AND LEFT PANEL 126 P0529126 FRONT/REAR PANEL 127 P6003 BALL BEARING 6003ZZ 129 P0529129 SANDING PAPER 100 GRIT 131 P0529131 MITER GAUGE BODY 132 P0529132 MITER GAUGE BAR 133 PS06 PHLP HD SCR 10-24 X 3 ⁄ 8 135 P0529135 MITER GAUGE KNOB 136 P0529136 POINTER 1[...]

  • Page 31

    G0529 Oscillating Spindle & Disc Sander -29- Troubleshooting TROUBLE Grains easily rub off the sleeve or disc . Deep sanding grooves or scars in workpiece. Sanding surface clogs quickly or burns. Glazed sanding surfaces. Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown[...]

  • Page 32

    -30- G0529 Oscillating Spindle & Disc Sander Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizz[...]

  • Page 33

    CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw [...]

  • Page 34

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 35

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  • Page 36

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industry Leader! Call Today For A FREE Full Color Catalog[...]