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Grizzly G0548 manual

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Table of contents for the manual

  • Page 1

    2 HP DUST COLLECTOR MODEL G0548 INSTRUCTION MANUAL COPYRIGHT © DECEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #5933 PRINTED IN TAIWAN[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    Table of Contents SECTION 1: SAFETY ............................................................................................................................2 Safety Instructions for Power Tools ................................................................................................2 Additional Safety For Dust Collectors ................[...]

  • Page 4

    -2- G0548 2 HP Dust Collector 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. DO[...]

  • Page 5

    G0548 2 HP Dust Collector -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your e[...]

  • Page 6

    -4- G0548 2 HP Dust Collector Additional Safety For Dust Collectors 5. DO NOT ALLOW STEEL TO STRIKE AGAINST IMPELLER WHICH MAY PRO- DUCE A SPARK. Sparks can smolder in wood dust for a long time before fire or flame is detected. If metal contacts metal during operation, immediately turn off the dust collector, unplug the power cord from the outlet o[...]

  • Page 7

    G0548 2 HP Dust Collector -5- Grizzly Industrial, Inc. is proud to offer the Model G0548 2 HP Dust Collector. This machine is part of Grizzly’s growing family of fine machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation. We are also pleased to provide this manual with th[...]

  • Page 8

    -6- G0548 2 HP Dust Collector The Model G0548 features a single phase 220V 2 HP motor. Amperage Draw 220V .................................................... 12 Amps Use the following guidelines when choosing a cir- cuit breaker (circuit breakers rated any higher are not adequate to protect the circuit): Circuit Breaker 220V ......................[...]

  • Page 9

    G0548 2 HP Dust Collector -7- Electrocution or a fire can result if the machine is not grounded correct- ly. Make sure all electri- cal circuits are ground- ed. DO NOT use the machine if it is not grounded. We do not recommend the use of extension cords with 220V equipment. Instead, arrange the place- ment of your equipment and the installed wiring[...]

  • Page 10

    -8- G0548 2 HP Dust Collector Figure 2. Main view of machine features. 3 4 2 1 SECTION 4: MACHINE FEATURES 1. Canister Filter Cleaning Handle 2. Canister Filter 3. 6" Inlet with Three 4" Ports 4. Clear Collection Bag[...]

  • Page 11

    G0548 2 HP Dust Collector -9- Your machine left our warehouse in two carefully packed boxes. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, f[...]

  • Page 12

    -10- G0548 2 HP Dust Collector Figure 4. Main box items. Box 2: Main Components (Figure 4 ) E. Motor & Impeller ..........................................1 F. 6" Inlet w/Three 4" Fittings ..........................1 G. Base ............................................................1 H. Metal “L” Outlet ..........................[...]

  • Page 13

    G0548 2 HP Dust Collector -11- Hardware Recognition Chart[...]

  • Page 14

    -12- G0548 2 HP Dust Collector The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. Avoid chlo- rine-based solvents as they may [...]

  • Page 15

    G0548 2 HP Dust Collector -13- Components and Hardware Needed: Qty Base ..................................................................1 Casters ..............................................................4 Flange Bolts 5 ⁄ 16 "-18 x 1 ⁄ 2 " ..................................16 Tools Needed: Wrench or Socket 12mm ................[...]

  • Page 16

    -14- G0548 2 HP Dust Collector Components and Hardware Needed: Qty Base ..................................................................1 Canister Support ................................................1 Flange Bolts 5 ⁄ 16 "-18 x 1 ⁄ 2 " ....................................2 Tools Needed: Wrench or Socket 12mm ....................[...]

  • Page 17

    G0548 2 HP Dust Collector -15- Components and Hardware Needed: Qty Collector ............................................................1 Flange Bolts 5 ⁄ 16 "-18 x 1 ⁄ 2 " ..................................10 Rubber Gasket ..................................................1 Tools Needed: Wrench or Socket 12mm .......................[...]

  • Page 18

    -16- G0548 2 HP Dust Collector Collection Bag Components and Hardware Needed: Qty Clear Collection Bag ..........................................1 Metal Belt Clamp ................................................1 Narrow Foam Strip ............................................1 Tools Needed: Wrench or Socket 10mm ....................................[...]

  • Page 19

    G0548 2 HP Dust Collector -17- Figure 19. Lower collection bag installed. 3. Tighten the metal belt clamp around the nar- row foam strip to seal and secure the lower collection bag ( Figure 19 ). Inlet Components and Hardware Needed: Qty 6" Inlet with Three 4" Ports ................................1 Phillips Head Tap Screw #10 x 3 ⁄ 8 &[...]

  • Page 20

    -18- G0548 2 HP Dust Collector You have many choices regarding main line and branch line duct material. In most commercial workshops, the main line and branch lines are usually metal duct. Flexible hose is then used to connect each machine to the branch lines. In the case of small home shops, flexible hose may be used for both main line and branch [...]

  • Page 21

    G0548 2 HP Dust Collector -19- Since plastic hose is abundant, relatively inex- pensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to connect the woodworking machine to the dust collector. However, plastic flex-hose a[...]

  • Page 22

    -20- G0548 2 HP Dust Collector Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connec- tion. Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must [...]

  • Page 23

    G0548 2 HP Dust Collector -21- The best way to plan your new system is to draw a bird’s eye view (as shown in Figure 24 ) of your shop and sketch the following: 1. Your desired location of the dust collector, usually in a corner or along a wall. 2. The location of each machine in the system. 3. The location of the main line duct and each branch l[...]

  • Page 24

    -22- G0548 2 HP Dust Collector Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case there is a problem. The dust collector should run smoothly, with li[...]

  • Page 25

    G0548 2 HP Dust Collector -23- Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them. Regular periodic maintenance on your Model G0548 Dust Collector will ensure its optimum per- formance. Make a habit of inspecting your machine each time you use it. Check for the f[...]

  • Page 26

    -24- G0548 2 HP Dust Collector Figure 25. Move canister handle back and forth. While the Model G0548 excels at collecting the majority of wood dust produced by your machines, it is not an air filter; therefore, we strongly recommend the supplemental aid of a shop air filter such as the Grizzly G5955 or G9956. Air filters are designed to collect the[...]

  • Page 27

    G0548 2 HP Dust Collector -25- The following pages contain the machine data sheets, parts diagrams, parts lists, and the Warranty/Return information for the Model G0548. If you need parts or help in assembling your machine, or if you need operational information, call the Grizzly Service Department. Trained ser- vice technicians will be glad to hel[...]

  • Page 28

    -26- G0548 2 HP Dust Collector Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET MODEL G0548 2 HP DUST COLLECTOR Design Type ..................................................................................Single Stage Floor Model Overall Dimensions: Base ...........................[...]

  • Page 29

    G0548 2 HP Dust Collector -27- G0548 Dust Collector Parts 2 1 18 12 25 31 12 15 2 32 4 26 8 10 9 7 13 29-1 28 23 17 30 11 2 14 27 2 28 19 2 24 22 34 5 6 17-2 17-1 17-3 17-4 Motor Components 17-5 35 36 37 38 39 40 U N P L U G P O W E R A N D W A I T F O R D U S T C O L L E C T O R T O S T O P B E F O R E P L A C I N G H A N D S N E A R I N L E T 29 [...]

  • Page 30

    -28- G0548 2 HP Dust Collector 18 17 19 14 12 7 16 15 9 13 8 12 3 2 1 10 5 6 24 11 4 6 5 23 22 20 7 21 H5783 Canister Filter Parts[...]

  • Page 31

    G0548 2 HP Dust Collector -29- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH5783001 HANDLE 2 PB83M HEX BOLT M6-1 X 16 3 PH5783003 CANISTER FILTER 4 PH5783004 HEX SPINDLE 5 PH5783005 THREAD BEARING 6 PH5783006 BEARING PLATE 7 PS09M PHLP HD SCR M5-.8 X 10 8 PH5783008 FLAP BOARD 9 PB04M HEX BOLT M6-1 X 10 10 PH5783010 RUBBER FLAP 11 PH5783011 FLA[...]

  • Page 32

    -30- G0548 2 HP Dust Collector Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole writte[...]

  • Page 33

    CUT ALONG DOTTED LINE ___Other__________________________________________________ 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10"[...]

  • Page 34

    TAPE ALONG EDGES--PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 35

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  • Page 36

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industry Leader! Call Today For A FREE Full Color Catalog[...]