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Grizzly G0604 manual

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Table of contents for the manual

  • Page 1

    MO DE L G0 60 4 6 " X 5 6 " JOIN TE R O WNER'S MANU AL COPYRIGHT © J UNE, 20 0 6 BY GRIZ ZL Y IND USTRIAL , I NC. W AR NI N G : N O POR T IO N OF TH I S MA NUAL MA Y B E REPR OD UCE D IN A NY S HAPE OR FOR M WI TH OU T TH E WR IT TEN A PPROV AL OF GR I Z ZL Y I ND US TR IA L , I NC. #TR83 49 PRINTED IN CH INA .[...]

  • Page 2

     ?[...]

  • Page 3

    T able of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info .............................[...]

  • Page 4

    SECTION 7: SERVICE ................................................................................................................... 31 Troubleshooting Guide ............................................................................................................. 31 Inspecting Knives ...........................................................[...]

  • Page 5

    G06 04 6" X 56" Jointer -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the locat[...]

  • Page 6

    - 4- G 06 04 6" X 56" Jointer Design Type: .................................................................................................... Floor Model Overall Dimensions: Table Size .............................................................................................. 6" W x 55 1 ⁄ 2 " L Height (from floor to tabl[...]

  • Page 7

    G06 04 6" X 56" Jointer -5 - A A. Outfeed Table B. Fence C. Fence Lock D. Fence Tilt Lock E. Cutterhead Guard F. Fence Tilt Handle G. Control Panel H. Infeed Table I. Infeed Table Adjustment Lever J. Mobile Base Lock K. Depth Scale L. Infeed Table Lock M. Outfeed Table Lock N. Outfeed Table Adjustment Lever Identi fi cat ion B D E G H I K[...]

  • Page 8

    - 6 - G0 60 4 6" X 56" J ointer 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NO T wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non-sl[...]

  • Page 9

    G06 04 6" X 56" Jointer - 7 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches[...]

  • Page 10

    -8- G06 04 6" X 56" Jointer A ddit ion al Safe t y for Joi nt ers No list of safet y guidelines can be complete. E ver y shop environment is dif fere nt. Alwa ys consider safet y first, as it applies to y our individual working c onditions. Use this a nd other machiner y wit h caution and r esp ect . Fail ure to do so could re sult in s e[...]

  • Page 11

    G06 04 6" X 56" Jointer -9 - Figure 1 . NEMA 5-15 plug and rec eptacle. Serious perso nal injur y could occur if you connect the m achine to the power source before y ou have completed the set up pro - cess . DO N OT connect the machine to th e power source until instructe d to do so. 1 1 0 V Op era tio n Gr oun din g In the e vent of an [...]

  • Page 12

    - 1 0 - G06 04 6" X 56" Jointer W e ar safet y glasses dur- ing t he entire set up pro - cess ! Th is mac hi ne p re s e nt s se r io us inj ur y h a z a rd s to untrain ed users . Read through this e ntire manu - al to be come fa miliar with the controls and op era - tions b efore star t ing the machine ! Set up Safe t y SE CTION 3 : SET[...]

  • Page 13

    G06 04 6" X 56" Jointer - 1 1 - After all t he parts hav e been remov ed from the two boxes , you should hav e the following items: Jointer Box: ( Figure 2 ) Qt y A. Jointer Assembly ........................................ 1 B. Carriage ...................................................... 1 C. Fence ....................................[...]

  • Page 14

    - 1 2- G06 04 6" X 56" Jointer Hard wa re Recogn itio n Cha r t[...]

  • Page 15

    G06 04 6" X 56" Jointer - 1 3 - Figure 4. Model G0604 overhead view dimensions. Ma chi ne Pla cem ent Consider the jointer d imensions and s iz e of mate- rial to be processed through each machine , and space for auxiliar y stand s, work tables or other machiner y when est ablishing a lo cation for your jointer . See Figure 4 f or the M o[...]

  • Page 16

    - 1 4- G 06 04 6" X 5 6" Jointer Compone nts and H ardware N ee de d : Qt y Jointer Assembly ............................................... 1 Stand Assembly w/Motor ................................... 1 Cap Screws M8-1.25 x 25 ................................. 4 Lock Washers 8mm ........................................... 4 To mount the [...]

  • Page 17

    G06 04 6" X 56" Jointer - 1 5 - Figure 9. Installing belt guard. Belt Guard Figure 10. Cutterhead knife at top dead center.   Chec ki ng Ou t feed T able H ei ght The outfeed table MUST be level with the knives when they are at top dead center (their highest point during rotation) or the workpiece[...]

  • Page 18

    - 1 6 - G 06 04 6" X 56" Jointer When correctly set, the knife will barely touch the straightedge, as shown in Figure 11 . —If your outfeed table is correctly set, no adjustments are necessary. —If the knife lifts the straightedge off the table or it is below the straightedge, then the outfeed table must be reset. Refer to Setting Out[...]

  • Page 19

    G06 04 6" X 56" Jointer - 1 7 - F ence Figure 15. Attaching fence to carriage. 3. Attach the fence to the carriage, as shown in Figure 15 . Compone nts and H ardware N ee de d : Qt y Carriage ............................................................. 1 Fence ................................................................. 1 Cap Screws[...]

  • Page 20

    - 1 8 - G0 60 4 6" X 56" Jointer Cu t ter head Gua rd Figure 17. Installing the cutterhead guard. 3. Pull the cutterhead guard backward to ten- sion the spring, then—while holding tension on the guard—move the fence into regular operating position and release the guard against the fence. 4. Test the guard. When pulled back and release[...]

  • Page 21

    G06 04 6" X 56" Jointer - 1 9 - Compone nts and H ardware N ee de d : Qt y Dust Port ........................................................... 1 Phillips Screws M5-.8 x 16 ................................ 4 Flat Washers 5mm ............................................ 4 Install the dust port as shown in Figure 2 0 . Figure 20. Installin[...]

  • Page 22

    -20- G 06 04 6" X 56" Jointer Starting the machine: 1. Read the entire instruction manual first! 2. Make sure the cutterhead guard is installed and correctly adjusted ( Page 18 ). 3. Make sure all tools and foreign objects have been removed from the machine. 4. Review SECTION 2 ( Page 9 ) and connect your machine to the power source. 5. T[...]

  • Page 23

    G06 04 6" X 56" Jointer - 21 - Damag e to your ey es , lungs, and ea rs could re su lt fr om us in g t hi s m ac hi ne wi th ou t prope r protec tive g ear . Always wear sa fety glasses , a respirator , and hearing protection when op erating this ma chine. Lo o s e ha i r a n d c lo t h - ing could get caught in machiner y and cause s eri[...]

  • Page 24

    -22- G0604 6" X 56" Jointer Here are some rules to follow when choos- ing and jointing stock : • Jointing and surface planing WITH the grain produces a better finish and is safer for the operator. Cutting with the grain is described as feeding the stock on the jointer so the grain points down and toward you as viewed on the edge of the [...]

  • Page 25

    G06 04 6" X 56" Jointer -23- • Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades. • Only process natural wood fiber through your jointer. Never joint MDF, particle board, [...]

  • Page 26

    -2 4- G 06 04 6" X 5 6" Jointer The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 28 & 29 ) to prepare it for surface planing on a thickness planer. To surface plane on the jointer: 1. Read and understand SECTION 1: SAFETY , beginning on Page 6 . 2. Make sure your stock has been in[...]

  • Page 27

    G06 04 6" X 56" Jointer -25- The purpose of edge jointing is to produce a fin- ished, flat-edged surface (see Figures 30 & 31 ) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock. Figure 31. Illustration of edge jointing results. To edge joint on the jointer: 1. Read and understa[...]

  • Page 28

    -26- G0 60 4 6" X 56 " Jointer The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figures 32 & 33 ). The Model G0604 has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situ - ation requires a different angle, the fence can be locked anywhere between these angles. To be[...]

  • Page 29

    G06 04 6" X 56" Jointer - 27 - Figure 37. G3631 Jointer/Planer Knife Hone. G3640—Power Twist ® V-Belt - 1 ⁄ 2 " x 48" Smooth running with less vibration and noise than solid belts. The P owe r T wist ® V -belt can be customiz ed in minutes to any size — just add or remov e sectio ns to fit your need s. Size: 1 ⁄ 2 &quo[...]

  • Page 30

    -28- G0 604 6" X 56" Jointer H9221—6" HSS Replacement Jointer Knives (Set of 4) H9219—Dispoz-A-Blade ® System (Includes 4 Holders & Knife Inserts) H9220—Dispoz-A-Blade ® Knife Inserts (Set of 4) Install a Disp oz -A-Blade ® Knife s ystem in your new jointer and sav e up to 70% on knife replace - ments for the life of you[...]

  • Page 31

    G06 04 6" X 56" Jointer -29- Figure 42. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop. If you already have a pair, buy extras for visitors[...]

  • Page 32

    -3 0 - G0 60 4 6" X 56" Jo inter Alwa ys disconnec t power to th e ma ch in e b efo r e per forming maintenance . Failure to do t his may result in serious person - al injury . Cleaning the Mod el G 06 04 is relativ ely easy . V acuum excess wood chi ps and sawdust, and wipe off the remaining dust with a dr y cloth. If an y resin has buil[...]

  • Page 33

    G06 04 6" X 56" Jointer -3 1 - Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement par ts or you are unsure of your repair skills, then feel free to c all our T echnic al Suppor t at ( 57 0) 5 46 -9 66 3. SE CTION 7 : SE R VICE T ro ub lesh oo tin g Gu ide Sympto[...]

  • Page 34

    -32- G06 04 6" X 56" Jointer Symptom Possible Cause Possible Solution T a b l e s a r e h a r d t o adju st. 1. Table lock is engaged or partially engaged. 2. Table stops blocking movement. 1. Completely loosen the table lock. 2. Loosen/reset table positive stops. Ta ble Symptom Possible Cause Possible Solution Exce ssi ve s nip e (g oug [...]

  • Page 35

    G06 04 6" X 56" Jointer -33 - Figure 46. Checking knife height with a straightedge.    Ins pectin g Kni v es The height of the knives can be inspected with a straightedge to ensure that they are set evenly with the outfeed table at their highest point in the cutter[...]

  • Page 36

    -3 4- G0 60 4 6" X 56 " Jointer T o ols Ne ed ed Qt y Straightedge ...................................................... 1 Knife Setting Jig (Optional) ............................... 1 Hex Wrench 4mm .............................................. 1 Wrench 10mm ................................................... 1 To adjust/replace the k[...]

  • Page 37

    G06 04 6" X 56" Jointer -35 - 6. Remove and clean the gibs and clean inside the cutterhead slot to remove all pitch or saw - dust. Coat the knives and gibs with a metal protectant ( Page 28 ), then fit the gibs back in the cutterhead with the new knives. 7. Adjusting the knife heights: Jack Screws : Using a 3mm hex wrench, find the jack s[...]

  • Page 38

    -3 6 - G06 04 6 " X 56" Jointer Chec ki ng / A dj us ti ng T able Pa ral lel is m If the tables are not p arallel with the cut terhead or each other , then poor cutting results and kickback can oc cur . T o ols Ne ed ed Qt y Straightedge ...................................................... 1 Wrench 17mm .................................[...]

  • Page 39

    G06 04 6" X 56" Jointer -37 - Ad jus tin g Tabl e Para ll eli sm For safe and proper cut ting res ults, the tables must be p arallel to the cut terhead. Adjusting them to be parallel is a task of precision and patience, and ma y take up to one hour t o complete. Luckily , this is consid ered a p ermanent adjustment and should not need to [...]

  • Page 40

    -3 8- G 06 04 6" X 5 6" Jointer 3. Place the straightedge in one of the positions shown in Figure 53 , and adjust the table by turning the eccentric bearings (a small ham - mer and punch or pin-type spanner wrench may be necessary), so that the straightedge touches the cutterhead while lying flat across the outfeed table. Repeat this step[...]

  • Page 41

    G06 04 6" X 56" Jointer -39 - The i nfeed t ab le o n t he M od el G 0 6 04 ha s positive stop bolts tha t, when properly set up, allow the operator to quickly adjust t he infeed table between finish / final cuts and shaping /heavy cuts. W e recommend sett ing the minimum depth of cut to 1 ⁄ 32 " and the ma ximum depth of cut to 1 [...]

  • Page 42

    - 40 - G0 60 4 6" X 56 " Jointer The fence stops simplify the task of adjusting the fence to 45˚ inward, 90˚, and 45˚ outward (135˚). T o ols Ne ed ed Qt y 45° Square ........................................................ 1 90° Square ........................................................ 1 Sliding Bevel ........................[...]

  • Page 43

    G06 04 6" X 56" Jointer - 4 1 - To set the 90˚ fence stop: 1. Loosen the set screw in the plunger lock collar, shown in Figure 63 , and loosen the fence tilt lock. 2. Using a 90° square, adjust the fence to the 90° position, as shown in Figure 63 . To set the 45° outward fence stop: 1. Loosen the fence tilt lock, and position the fenc[...]

  • Page 44

    - 42- G0604 6 " X 56" Jointer             ?[...]

  • Page 45

    G06 04 6" X 56" Jointer -43 - Jo in ter Pa r ts Brea k do wn                                           [...]

  • Page 46

    - 44 - G0 60 4 6" X 56" J ointer Jo in ter Pa r ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0604001 HANDLE 43 PS68M PHLP HD SCR M6-1 X 10 2 P0604002 STUD 44 PW03M FLAT WASHER 6MM 3 P0604003 BUSHING 45 P0604045 BALL HANDLE 4 P0604004 SHAFT 46 P0604046 STUD 5 PSS11M SET SCREW M6-1 X 16 47 P0604047 FENCE 6 PSS16M SET SCREW M8-[...]

  • Page 47

    G06 04 6" X 56" Jointer -45 - Jo in ter Pa r ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 85 P0604085 BUMPER 113 P0604113 LEVER 86 PW03M FLAT WASHER 6MM 114 P0604114 HANDLE 87 PSB07M CAP SCREW M6-1 X 30 115 PSB12M CAP SCREW M8-1.25 X 40 88 P0604088 BASE 116 P0604116 CLAMP PLATE 89 P0604089 RIVET 117 P0604117 MEDIUM ADJUSTMENT S[...]

  • Page 48

    - 46 - G0 60 4 6" X 56" Jointer                               ?[...]

  • Page 49

    G06 04 6" X 56" Jointer - 4 7 - Stand / Mo t or P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 200 PS40M PHLP HD SCR M5-.8 X 16 228-1 P0604228-1 FAN COVER 201 PW02M FLAT WASHER 5MM 228-2 P0604228-2 MOTOR FAN 202 P0604202 PANEL 228-3 P0604228-3 CAPACITOR COVER 203 PFS02M FLANGE SCREW M6-1 X 12 228-4 P0604228-4 CAPACITOR 200MFD[...]

  • Page 50

    - 48 - G0 604 6" X 56" Jointer W arn i ng Label Pa r ts L is t             REF PART # DESCRIPTION REF PART # DESCRIPTION 301 PLABEL-29 CUTTERHEAD GUARD LABEL 307 P0604307 READ MANUAL LABEL 302 P0604302 CUTTERHEAD WARNING LABEL 308 P[...]

  • Page 51

    G06 04 6" X 56" Jointer -49 - Grizzly Industr ial, Inc. warrants ev er y produc t it sells for a perio d of 1 year to t he original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or altera tions or lack of maintenance. This is Grizzl[...]

  • Page 52

    -50 - G06 04 6" X 56" Jointer[...]

  • Page 53

    CUT ALONG DOT TED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # __[...]

  • Page 54

    T APE A LONG EDGES- - PLEASE D O N OT ST A PLE FOLD ALONG DOT TED LINE FOLD ALONG DOT TED LINE GRI Z ZL Y I NDUS TRIAL , INC. P . O. BO X 20 6 9 BELLING HAM, W A 982 27 -20 6 9 Place Stamp Here N a m e _______________________________ S t r e e t_______________________________ C i ty ______________ S t a t e ______Z i p ______ Send a Grizzly Catalog[...]

  • Page 55

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  • Page 56

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industr y Leader! Call Today For A FREE Full Color Catalog[...]