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Grizzly G0656 manual

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Table of contents for the manual

  • Page 1

    MO DE L G0 65 6 8 " JOINT E R w / B UIL T - IN MO BIL E B A SE O WNER'S MANU A L COPYRIGHT © N O VEM BER, 20 07 BY GRIZ ZL Y INDUSTR IAL, IN C. W AR NI NG : NO PO RT IO N OF TH IS M AN UAL M A Y BE RE PROD UCE D I N AN Y SHA PE OR FOR M W IT HO UT TH E WRI T T EN APPROV AL OF G RI Z ZL Y I ND UST RI AL , I NC. # BL 10 1 98 PRINTED IN CHI[...]

  • Page 2

     ?[...]

  • Page 3

    T able of Con ten ts INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Machine Data Sheet ...................................... 3 Identification ................................................... 5 SE[...]

  • Page 4

    -2 - G0 656 8" Jointer with Built-In Mobile Base INTR ODU CTION F ore w or d We are proud to offer the Model G0656 8" Jointer with Built-In Mobile Base. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide - lines set forth in this manual, you can expect years of trouble-free, en[...]

  • Page 5

    G06 56 8" Jointer with Built-In Mo bile B ase -3 -                       ?[...]

  • Page 6

    - 4- G0 656 8" Jointer with Built-In Mobile Base     ?[...]

  • Page 7

    G06 56 8" Jointer with Built-In Mo bile B ase -5 - A. Outfeed Table B. Fence C. Cutterhead Guard D. Fence Adjustment Wheel E. Fence Tilt Handle F. ON/OFF Switch G. Infeed Table H. Fence Tilt Lock I. Outfeed Table Lock J. Fence Lock K. Depth Stop Lever L. Infeed Table Lock M. Infeed Table Handwheel N. Depth Scale O. Wheel Assembly P. Dust Port [...]

  • Page 8

    - 6 - G0 656 8" Jointer wit h Built-In Mo bile Base Safe t y Inst ruct io ns f or Mach i ner y              [...]

  • Page 9

    G06 56 8" Jointer with Built-In Mo bile B ase - 7 -                 ?[...]

  • Page 10

    -8- G06 56 8" Jointer with Built-In Mo bile B ase A dd iti on al Safety Inst ruct io ns f or Joi n ters Like all machines the re is danger associated with this m achine. Accidents are fr equent ly caused by lack of familiarity or failure to pay atte ntion. Use this machine with resp ect and caution to lessen th e possibility of oper ator inju [...]

  • Page 11

    G06 56 8" Jointer with Built-In Mo bile B ase -9 - 220 V Op erat io n Fu ll Loa d Ampe rag e Dra w Motor Draw at 2 20 V .............................. 1 5 Amps Mi nim um Cir cui t Req uir eme nts Y ou MUST co nnect your machine to a grounded circuit that is rated for the amperage given b elow . Never replace a circuit breaker on an existing ci[...]

  • Page 12

    - 1 0 - G06 56 8" Jointer with Built-In Mobile Base W e ar safet y glas ses dur- ing t he entire setup p ro - cess ! Th is ma chi ne pre s en ts se ri ou s inju r y ha z a rd s to untrain ed users . Read through this e ntire manu - al to b ecome familiar with the controls and op era - tions b efore star ting the machine ! Set up Safe t y SE CT[...]

  • Page 13

    G06 56 8" Jointer with Built-In Mo bile B ase - 1 1 - In v en t or y The following is a descri ption of t he main c ompo - nents shipped with your m achine. La y the compo - nents out to inven tor y them. Note : If you can' t find an item on this list, c hec k the mounting l ocation on t he machi ne or examine the packaging materials care[...]

  • Page 14

    - 1 2- G06 56 8" Jointer with B uilt-In Mo bile Base Hard wa re Recogn i tio n Chart[...]

  • Page 15

    G06 56 8" Jointer with Built-In Mo bile B ase - 1 3 - Fl oor Loa d Refe r to the Machine Dat a She et for the weight and foot pri nt s pe ci fic ati ons of your m ach ine. Some residential floors may require addi tional reinfo rcement to sup por t both the machine and operator . Pl ace men t Loca tio n Consider e xisting and anticipated need s[...]

  • Page 16

    - 1 4 - G06 56 8" Jointer with Built-In Mobile Base A ssemb ly T o assemble t he jointer : 1. Carefully lay the stand on its side so you can access the underside. 2. Bolt the wheel assembly to the stand with the provided hardware, as shown in Figure 7 . Note: Refer to the Inventory List on Page 11 for a list of components needed for ass- sembl[...]

  • Page 17

    G06 56 8" Jointer with Built-In Mo bile B ase - 1 5 - 9. Slide the motor upward, and place the V-belt around the cutterhead pulley and the motor pulley. 10. Slide the motor down to rest on the V-belt. 11. Place a straightedge against both pulleys ( Figure 10 ) and check the alignment of the two pulleys to make sure that they are aligned and th[...]

  • Page 18

    - 1 6- G0 656 8" Jointer with Built-In Mobile Base 25. Assemble the knife setting gauge us ing the knife setting gauge rod, feet and 8mm e- clips, as shown in Figure 16 . Figure 16. Knife setting gauge assembly. Figure 15. Attaching pedestal switch to stand. 24. Thread the excess switch cord through the access hole in the stand and connect it [...]

  • Page 19

    G06 56 8" Jointer with Built-In Mo bile B ase - 1 7 - Figure 17. Dust hose attached to dust port. Dus t Col lecti on To connect a dust collection hose: 1. Install the dust port as shown in Figure 17 , using the four M5-.8 x 16 Phillips head screws and flat washers . DO NOT operate th e Model G 06 5 6 without an adequ ate dust col le ction sy s[...]

  • Page 20

    - 1 8 - G0 656 8" Jo inte r with Built-In Mobile Base For your convenience , the adjustments listed below hav e been per formed at the factory and no further setup is required to operate y our machine. Howe ve r , because of the man y v ariables inv olved with shipping, we recommend that you at least ve rif y the following adjustments to ensur[...]

  • Page 21

    G06 56 8" Jointer with Built-In Mo bile B ase - 1 9 - Damag e to your eyes, lungs, and ear s could re su lt f ro m usi ng th is ma chi ne wit ho ut prope r protect ive g ear . Alwa ys we ar safet y glasses , a re spirator , and hearing protection when op erating this machine. Lo o s e h ai r an d c lo t h - ing could g et c aught in machiner y[...]

  • Page 22

    -20- G 065 6 8" Jointer with Built-In Mobile Base Since the workpiec e is held firmly against the fence as it passes ov er the cut terhead , the fence controls the angle of the cut. The jointer fence can be moved 45° in either direction from square and locked in place any where within t his range. The jointer fence also features stops that al[...]

  • Page 23

    G06 56 8" Jointer with Built-In Mo bile B ase - 21 - Here are some rules to follow when choosing and jointing stock: • DO NOT joint or surface plane stock that contains large or loose knots. Injury to the operator or damage to the workpiece can occur if a knot becomes dislodged during the cutting operation. • DO NOT joint or surface plane [...]

  • Page 24

    -22- G0656 8" Jointer with Built-In M obile Base    Squaring st ock in volv es four steps per formed in the ord er below : 1. Surface Plane On The Jointer —The con - cave face of the workpiece is surface planed flat with the jointer. Previously Jointed Edge Previously Surface Planed Face 2. Surface Plane On a Thickness Plan[...]

  • Page 25

    G06 56 8" Jointer with Built-In Mo bile B ase -23- To surface plane on the jointer: 1. Read and understand SECTION 1: SAFETY , beginning on Page 6 . 2. Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instruc - tions, beginning on Page 21 . 3. Set the cutting depth for you[...]

  • Page 26

    -2 4- G 0656 8 " Jointer with Built-In Mobile Base To edge joint on the jointer: 1. Read and understand SECTION 1: SAFETY , beginning on Page 6 . 2. Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instruc - tions, beginning on Page 21 . 3. Set the cutting depth for your o[...]

  • Page 27

    G06 56 8" Jointer with Built-In Mo bile B ase -25- To bevel cut on the jointer: 1. Read and understand SECTION 1: SAFETY , beginning on Page 6 . 2. Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instruc - tions, beginning on Page 21 . 3. Set the cutting depth for your op[...]

  • Page 28

    -26- G0 656 8" Jo inte r with Built-In Mobile Base To rabbet cut on the jointer: 1. Read and understand SECTION 1: SAFETY, beginning on Page 6 . 2. Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instruc- tions, beginning on Page 21 . 3. Set the cutting depth for your ope[...]

  • Page 29

    G06 56 8" Jointer with Built-In Mo bile B ase - 27 - SE CTION 5 : A CC E SSO RIE S ACCESSORIES Figure 37. G3631 Jointer/Planer Knife Hone. H9815—Power Twist ® V-Belt - 1 ⁄ 2 " x 48" Smooth r unning with less vibration and no ise than solid belts. The P ower T wist ® V -belt can be customiz ed in minutes to an y siz e — just a[...]

  • Page 30

    -28- G0 656 8" Jointer wit h Built-In Mo bile Base H4982—8" HSS Replacement Jointer Knives (Set of 4) H5142—Dispoz-A-Blade ® System (Includes 4 Holders & Knife Inserts) H5143—Dispoz-A-Blade ® Knife Inserts (Set of 4) Install a Disp oz -A-Blade ® Knife sy stem in your new jointer and sav e u p to 70% o n knife replace - ments [...]

  • Page 31

    G06 56 8" Jointer with Built-In Mo bile B ase -29- Figure 43. H6175 Power Respirator. H6175—Power Respirator H6892—3M Pre-Filter, 10-Pack H6893—Filter Cartridge, 10-Pack, P100 Sa y good by e to foggy safety glasses and labored breathing , this ba t tery power ed respirator sup - plies a const ant breez e of fresh air all da y long. Comes[...]

  • Page 32

    -3 0 - G06 56 8" Jointer with B uilt-In Mo bile Base SE CTION 6 : MAINT ENA NC E Alwa ys disconne ct p ower to t he mac hin e b ef or e per forming maintenance. Failure to do t his may result in serious per son - al injury . For optimum per formance from your machine, follow this maint enance schedule and refer to an y specific instr uctions g[...]

  • Page 33

    G06 56 8" Jointer with Built-In Mo bile B ase -3 1 - V - Belts V-belt removal and replacement involves remov- ing the V-belt, rolling it off of the pulleys, replacing it with a new belt, then retensioning it. Consider replacing the stock belt with Power Twist V-belts (see Page 27 ) to reduce vibration and noise, and increase belt lifespan. To [...]

  • Page 34

    -32- G06 56 8" Jointer with Built-In Mobile Base Revie w t he troubleshooting and proce dures in t his sec tion to fix or adjust your machine i f a problem d ev el- ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T echnic al Suppor t at (57 0) 5 46 -9 66 3. SE CTION 7 : SER VICE T ro u[...]

  • Page 35

    G06 56 8" Jointer with Built-In Mo bile B ase -33 - Symptom Possible Cause Possible Solution T ab les are hard to adju st. 1. Table lock is engaged or partially engaged. 2. Infeed table stops blocking movement. 1. Completely loosen the table lock. 2. Loosen/reset infeed table positive stops. Ta ble Symptom Possible Cause Possible Solution E x [...]

  • Page 36

    -3 4- G0 656 8" Jo inte r with Built-In Mobile Base Ins pectin g Kni v es The height of the knives can be easily and quickly inspected with the knife setting gauge. This inspection will ensure that the knives are set to the correct height in the cutterhead. T ools Ne ede d Qt y Knife Setting Gauge .......................................... 1 T[...]

  • Page 37

    G06 56 8" Jointer with Built-In Mo bile B ase -35 - 2. Remove the cutterhead guard from the table and lower the infeed and outfeed tables as far as they go. This will give you unrestricted access to the cutterhead. 3. Remove the rear access panel to expose the cutterhead pulley. 4. Rotate the cutterhead pulley to give you good access to one of[...]

  • Page 38

    -3 6 - G065 6 8" Jointer with Built-In Mobile Base Figure 56. Infeed table adjusted even with outfeed table.    6. Using a screwdriver, adjust the scale pointer exactly to “0”, as shown in Figure 57 . Set ti ng Inf e ed T able Figure 55. Positive stop bolts for infe[...]

  • Page 39

    G06 56 8" Jointer with Built-In Mo bile B ase -37 - The fence stops simplify the task of adjusting the fence to 45˚ inward, 90˚, and 45˚ outward (135˚). T ools Ne ede d Qt y 45° Square ........................................................ 1 90° Square ........................................................ 1 Sliding Bevel ...........[...]

  • Page 40

    -3 8- G0 656 8" J ointe r with Built-In Mobile B ase To set the 45˚ outward fence stop: 1. Disengage the swing stop (see Figure 23 on Page 20 ). 2. Using a sliding bevel adjusted to 135˚, adjust the fence to the 135˚ (45˚ outward) position, as shown in Figure 62 . 4. Adjust the 45˚ outward fence stop bolt until it makes contact with the b[...]

  • Page 41

    G06 56 8" Jointer with Built-In Mo bile B ase -39 -                 ?[...]

  • Page 42

    - 40 - G0 656 8" Jointer with Built-In M obile Base                                            ?[...]

  • Page 43

    G06 56 8" Jointer with Built-In Mo bile B ase - 4 1 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0656001 GIB BOLT 46 P0656046 RETAINER 2 P0656002 GIB 47 PSB53M CAP SCREW M5-.8 X 18 3 P0656003 KNIFE 48 P0656048 SCREW SHAFT 4 PSS01M SET SCREW M6-1 X 10 49 PK69M KEY 4 X 4 X 12 5 P0656005 PULLEY 50 P0656050 SPACER 6 P0656006 RIGHT BEARING SU[...]

  • Page 44

    - 42 - G0 656 8" Jointer with Built-In Mobile Base                              ?[...]

  • Page 45

    G06 56 8" Jointer with Built-In Mo bile B ase -43 - REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PS14M PHLP HD SCR M6-1 X 12 126 PSS01M SET SCREW M6-1 X 10 102 PW03M FLAT WASHER 6MM 127 P0656127 ADJUST LEVER 103 P0656103 HANDWHEEL 128 P0656128 SMALL BRACKET BLOCK 104 P0656104 BUSHING 129 P0656129 BRACKET BLOCK 105 PSS85M SET SCREW M6-1 X [...]

  • Page 46

    - 44 - G0 656 8" Jointer wit h Built-In Mo bile Base                              ?[...]

  • Page 47

    G06 56 8" Jointer with Built-In Mo bile B ase -45 - REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0656201 CABINET 226-5 P0656226-5 JUNCTION BOX 202 PLN04M LOCK NUT M8-1.25 226-6 P0656226-6 S CAPACITOR 200M 250V 3-1/2 X 1-1/2 203 PW01M FLAT WASHER 8MM 226-7 P0656226-7 CENTRIFUGAL SWITCH 204 P0656204 WHEEL 226-8 P0656226-8 MOTOR CORD 14AWG [...]

  • Page 48

    - 46 - G0 656 8" Jointer wit h Built-In M obile Base Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly a[...]

  • Page 49

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