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Grizzly G0664 manual

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Table of contents for the manual

  • Page 1

    MO DE L G0 664 HEA V Y DU T Y MET A L C UT TIN G B A NDS A W w / R O L L E R S O W NER'S M ANU AL              W AR NIN G : N O P ORT ION OF THI S M ANUAL MA Y BE REPRO DUC ED I N A NY S HAPE OR [...]

  • Page 2

    4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT &AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDING[...]

  • Page 3

    T able of Con ten ts INTRODUCTION ............................................... 4     ?[...]

  • Page 4

            IN TRODUCTI ON F or e word            ?[...]

  • Page 5

              Figure 2.    A.   B.  [...]

  • Page 6

              MODEL G0664 HEA VY DUTY MET AL CUTTING BANDSA W 8jhidbZgHZg k^XZ /* ,% * )+" .++(  I d DgYZg8Vaa/-%%*'(" ) ,,,  ; V m/  -%%) (-[...]

  • Page 7

              Coolant Pump Motor IneZ ########################################################################################################################################################## I:;8 >cYjXi^dc EdlZg #####[...]

  • Page 8

              Saf et y Ins tru ctio ns fo r Mac h inery  !,7!93 53% (%!2).' 02/4%#4)/. 7(%.  /0%2!4).' -!#().%29   B VX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci ]ZVg^c adhh# ?[...]

  • Page 9

               /.,9 !,,/7 42!).%$ !.$ 02/0 %2,9 350%26)3%$ 0%23/..%, 4/ /0%2!4% -!#().%29  BV`Z hjgZ  deZgVi^dc ^chigjXi^dch VgZ hV[Z VcY XaZVgan jcYZghiddY# ?[...]

  • Page 10

              No li st of safet y guide li nes can be compl ete. E ver y shop envi ronme nt is differ ent. Alwa ys consider safet y first , as it applie s to your individual wor king conditions. Use t his an d other machiner y w[...]

  • Page 11

               220 V Op era tio n Full Load Amperage Draw          ?[...]

  • Page 12

               SE CTION 3 : S ETUP Wear safety glasse s dur - ing t he e ntire s etup pro - cess ! Th is ma chin e pr es ent s se rio us inj ur y ha za rd s to untrained use rs. Read through this entir e manu - al to be come fam[...]

  • Page 13

               In v ent or y Figure 4.       Figure 5.            [...]

  • Page 14

               Hard wa re Rec ogn itio n C har t[...]

  • Page 15

               Floor Load     Machine D ata She et              ?[...]

  • Page 16

                Mo vi n g & P lac i ng            [...]

  • Page 17

              Mou n ti ng to Sho p Flo or Figure  10    Using Machine Mounts     [...]

  • Page 18

               Le v el in g Feet Mach ine Le v el i ng             ?[...]

  • Page 19

               Ro l ler T able Ass em bly           ?[...]

  • Page 20

                           [...]

  • Page 21

               HI6C97N HI6GI 11> D;; & ' ( ) * + , - . % =><= ADL A E M H B C F I J K L G D HIDE Figure 18. Control panel. Before star ting the saw , make sure y ou hav e pe rformed th e preceding asse mb[...]

  • Page 22

                         ?[...]

  • Page 23

               SE CTION 4 : OP ERA TIONS Operat ion Safe t y NO T ICE If y ou have never used this t ype of machine or e quipment before , WE ST RONGL Y REC - OMMEND that y ou read books, trade maga - zines, or get formal t rain[...]

  • Page 24

                 Vise Handwhe el :      Vise Quick Rele ase :           [...]

  • Page 25

               A. Power Indicator Light:         ON  B. Cutting Fluid Switc[...]

  • Page 26

               Figure 25.    3.           [...]

  • Page 27

                Bl ade Gui de P osi tio n     ?[...]

  • Page 28

                 W orkst op           ?[...]

  • Page 29

               ./4 2%#/--%.$%$ 2%#/--%.$%$ Figure 31.    6.    Figure 31   [...]

  • Page 30

              C ut ti n g F lu id Sy st em FIRE HA ZARD ! DO NOT c ut m ag n e si u m w h e n using oil-water solutions as a cutt ing fluid ! Only use a cutting fl uid intended for magnesium. Th e water in the solution may c aus[...]

  • Page 31

                            ?[...]

  • Page 32

             Bl ade S elect ion             ?[...]

  • Page 33

                           [...]

  • Page 34

              BViZg^Va 6aadn6HIBCjbWZg 8deeZg &,(!.(' =^ 6aadnh ((%!(+* =^ +'(!+') =^ '(%!'+%!',' Ad '-%!'+)!+('!+** Ad &%[...]

  • Page 35

                  Ch i p In spectio n C hart         ?[...]

  • Page 36

              Blade Care             ?[...]

  • Page 37

                Bl ade Break age            ?[...]

  • Page 38

            Tips for horizontal cutting:           [...]

  • Page 39

              SE CTION 5 : A CC E SS ORIE S  Figure 39.  Figure 40.     H5408—Blade T[...]

  • Page 40

             G92 56 — 6" D ial Calipe r G92 57 — 8" D ial Caliper G92 58 —1 2" Dial Caliper      ?[...]

  • Page 41

                SE CTION 6 : M AINT EN ANC E Alwa ys disconnect power to t he m ac hine be for e per forming maintenance. Failure to do this m a y result in s erious p erson- a l i n j u r y. Lubrication  ?[...]

  • Page 42

               Hy dra ul ic Sy stem Checking Hydraulic Fluid 1           ?[...]

  • Page 43

                     [...]

  • Page 44

              SY M PT O M POSS IBLE CA USE CORR ECTIVE A CTION             [...]

  • Page 45

               Hydraulic System Troubleshooting SY M PT O M POSS IBLE CA USE CORR ECTIVE A CTION          ?[...]

  • Page 46

               Bl ade Chan ge Figure 51.      6.   [...]

  • Page 47

                            ?[...]

  • Page 48

               Wheel Br us h              [...]

  • Page 49

                                ?[...]

  • Page 50

                               ?[...]

  • Page 51

               F e ed St op           ?[...]

  • Page 52

             SE CTION 8 : WIRING NO T ICE The photos and diagra ms include d in this sect ion are bes t viewed in color . Y ou can view these page s in color at www. gri zzly .com. Electr ica l Saf et y Ins tru ctio ns 1.  PR[...]

  • Page 53

               REA D EL EC T R ICA L S AFE TY ON P A GE 52 ! 15-15 PLUG Recommended 220 VAC Z V X Y [ ^ ] _ ` W AVhZgA^]i=VgcZhh =nYgVja^XEjbe=VgcZhh HVlBdidg=VgcZhh 8ddaVciEjbe=VgcZhh EdlZg8dgY Jee[...]

  • Page 54

              REA D EL EC T R ICA L S AFE TY ON P A GE 52 ! Con tro l Bo x W ir in g Dia gra m 'I& )I' +I( &)C% 6' &A& (A' *A( &(C% 6& 8ddaVciEjbe JeeZg A^b^iHl^iX] AdlZg A^b^i?[...]

  • Page 55

               REA D EL EC T R ICA L S AFE TY ON P A GE 52 ! Com pone nts Wi r in g Di agr am 'I& )I' +I( &)C% 6' &A& (A' *A( &(C% 6& 8ddaVciEjbe JeeZg A^b^iHl^iX] AdlZg A^b^i[...]

  • Page 56

               REA D EL EC T R ICA L S AFE TY ON P A GE 52 ! Con tro l Bo x E lectr ica l Co mpo nents Figure 73. Control panel wiring. Figure 75. Inner panel wiring. Figure 74. Bottom panel wiring. Figure 76. Side panel wiring.[...]

  • Page 57

                Hy dra ul ic Sy stem Diag ram SE CTION 9 : Hy dr a u l i cs & ¿ '  =E=nYgVja^XEjbe Bdidg K^hZ HdaZcd^Y K^hZ8aVbe^c EgZhhjgZ[...]

  • Page 58

               Hy dra ul ic Co mpo nen ts Figure 80. Downfeed adjust knob. Figure 77. Hydraulic fluid tank. Figure 81. Vise cylinder . Figure 78. Solenoids. Figure 82. Saw bow cylinder . Figure 79. Manifold overhead view .[...]

  • Page 59

               Mai n P ar ts Break do wn SE CTION 1 0 : P ARTS &%'"* &%'"& &%'"' &%'"( &%'") &%)"& &%)") &[...]

  • Page 60

    -6 0- G0 664 Heavy Duty Metal- Cutting Bandsaw Mai n P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 60 P0664060 DRIVE WHEEL FRAME 104-1 P0664104-1 BRUSH SUPPORT 61 P0664061 IDLER WHEEL FRAME 104-2 P0664104-2 BRUSH 62 P0664062 ANCHOR BLOCK 104-3 PB29M HEX BOLT M6-1 X 30 63 P0664063 GIB 104-4 PW03M FLAT WASHER 6MM 64 PLW04M LOCK WASHER 8[...]

  • Page 61

               Mai n P ar ts Li st ( Con ti nued) REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0664201 MOTOR 2.5 HP 220V 3-PH 248-3 P0664248-3 MICRO CONTROL BLOCK 201-1 P0664201-1 SAW MOTOR FAN 248-4 P0664248-4 HOSE CLAMP [...]

  • Page 62

                Ba se Pa r ts B reak do wn & ' ( ) * + , - . *& *' *( *) *+ ** *, *. *- &) *,"& *,"' &*"& &+") &+"& &+"' &+"( &am[...]

  • Page 63

               Ba se B reak do wn REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0664001 SAW SWIVEL BASE 36 P0664036 HANDLE SHAFT 2 P0664002 VISE BACK PLATE RIGHT 37 P0664037 HANDLE 3 P0664003 VISE BACK PLATE LEFT 38 PSS06M SE[...]

  • Page 64

               Labels Brea k do wn a nd L ist Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If an[...]

  • Page 65

    8JI 6ADC< 9DII:9 A>C: CVbZ TTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT  HigZZi TTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZ TTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT E]dcZ  TTTTTTTTTTTTTTTTTTTT :b[...]

  • Page 66

    I 6E:6 A DC <:9<:H "" EA:6H:9 DC D I HI 6 EA: ;DA9 6ADC< 9DII:9 A>C: ;DA9 6ADC< 9DII:9 A>C: '2) ::, 9 ). $5342)!,  ). # 0  /"/8   "%, ,).'(!-7 !    EaV XZ HiVbe =ZgZ C V b ZTTTTTTTTTTTTTTTTTT[...]

  • Page 67

    W A RRA NT Y A ND RE TUR NS <g^ooan >cYjhig^Va! >cX# lV ggVcih Z kZgn egdYjXi ^i hZaah [d g V eZg^dY d[  YEAR  id i]Z dg^^cVa ejgX]VhZg [gdb i]Z YVi Z d[ ejgX]VhZ# I]^h lV ggVci n YdZh cdi Vee an id Y Z[ ZXih YjZ Y^gZXian dg ^cY^gZXian[...]

  • Page 68

    "UY $IRECT AND 3AVE WITH 'RIZZLY ® n  4RUSTED 0ROVEN AND A 'REAT 6ALUE /2 s  3%#52% /2$%2).' s  /2$%23 3()00%$7)4().  (/523 s  %-!),2%30/.3%7)4(). /.%(/52 6ISIT /UR7EBSITE 4ODAY !ND $ISCOVER 7HY 'RIZZLY ® ?[...]