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Grizzly G0695 manual

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Table of contents for the manual

  • Page 1

    MO DE L G0 695 V S MIL L ING M A CHIN E WIT H RAM HEA D O WNER'S M ANU A L                     W AR NIN G : N O[...]

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsib[...]

  • Page 3

    T able of Con ten ts INTRODUCTION ............................................... 2      [...]

  • Page 4

               IN TRODUCTI ON Mach i ne D es cr ip tio n Man ual A cc ur ac y We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we[...]

  • Page 5

              Id entification T o r ed uc e t h e r isk of serious injury when using th is ma chin e, rea d and un d er s ta n d t hi s en t ir e manual b efore be ginn ing any op erations. Figure 1.   ?[...]

  • Page 6

               The information contained herein is deemed accurate as of 10/12/2010 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1[...]

  • Page 7

              The information contained herein is deemed accurate as of 10/12/2010 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 [...]

  • Page 8

               Saf et y Ins tru ctio ns fo r Mac h inery F or Y ou r Ow n Saf ety , R ead Instr uct io n Man ual Bef ore Operati n g th is Mach i ne The purpose of safet y symbols is to attract y our at tention to possible haz ardous conditions. This manual [...]

  • Page 9

              DISCONNECTING POWER SUPPLY. Always disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unin[...]

  • Page 10

              No li st of safet y guide li nes can be compl ete. E ver y shop envi ronme nt is differ ent. Alwa ys consider safet y first, as it applies to your individual wor king conditions. Use t his a nd other machiner y with caution and re spect . Fai l[...]

  • Page 11

              Gl ossa r y o f T er ms Arbor:           Collet :       ?[...]

  • Page 12

               220 V Sin gle - P has e Op erat ion Full Load Amperage Draw          [...]

  • Page 13

                Wear safety glasse s dur - ing t he e ntire s etup pro - cess ! Th is mac hin e pre se nts se rio us injur y ha za rd s to untrained use rs. Read through this e ntire manu - al to b ecome familiar wit h the controls and op era - tions befo[...]

  • Page 14

               In v ent or y           [...]

  • Page 15

               The unpainted surfaces of you r m achine are coated with a heav y-duty rust pre ventativ e t ha t pre vents c orrosion during shipment and storage. This rust preven tative has been y our machine' s close ally and guardian since it left[...]

  • Page 16

             Site Consider ations Figure 5 .    49" 68" Weight Load Ref er to the Machine D ata She et for the weight of y our machine. Mak e sure tha t the sur [...]

  • Page 17

               Mo vi ng & Pl ac in g M ill The Mo del G0695 is a he avy mac hine . S eriou s personal injury may occur if safe moving m ethods are not use d. T o be safe, ge t a ssis tan ce an d us e power equipment to move th e s hip pin g c rat e a [...]

  • Page 18

                 Figure  8    Using Machine Mounts       Figure 8  ?[...]

  • Page 19

              Before star ting th e mill, make sur e you hav e per formed t he pre ceding assemb ly instructions, and you have read through the rest of the manual a nd are familiar with the various functions and s afety features on this machine. Fai lure [...]

  • Page 20

                Spi nd le Break - In NO T ICE Success fu lly complete the spindle break-in proce dure to a void r apid wea r of spindle components when place d into operation . T o per for m the spindle break-in proce dure : 1.   ?[...]

  • Page 21

               SE CTION 4 : O P ERA TIONS NO T ICE If y ou have never used this t ype of machine or equipm ent before , WE ST RONGL Y REC - OMMEND th at you r ea d b ook s, rev iew industr y trade maga zines, or get formal tr ain ing b efo re b eg innin g[...]

  • Page 22

                  Figures 13 – 14       [...]

  • Page 23

               Downfeed Controls A. Quill Dog:              [...]

  • Page 24

               Operat ion Ov er vie w 7.       8.    9.  [...]

  • Page 25

               Figure 18.       Figure 21.     ?[...]

  • Page 26

              3.             ?[...]

  • Page 27

               Alwa ys lo ck the he ad firmly in place af ter adjusting the tilt . Unexpected movement of the head during op erations could cause t he cutte r to bind with th e workpie ce causing damage t o th e cutter and w orkpie ce, and possible per so[...]

  • Page 28

                         Figure 26  Figure 26.   ?[...]

  • Page 29

                             Alwa ys l ock the ram f irmly in place af ter adj[...]

  • Page 30

           Set ti n g Spi n dle Spe ed              ?[...]

  • Page 31

               Figure 32.        4.     ?[...]

  • Page 32

            SE CTION 5 : A C CE SSO RIE S H608 7 — 2 Axis Digital Reado ut ( 8" x 2 0" ) H609 1 — 3 Axis Digital Reado ut ( 8" x 20" x 5 " )      ?[...]

  • Page 33

               G92 99 — 1 0" Y uasa - T ype Rotar y T able            ?[...]

  • Page 34

              H26 89 — R- 8 Quick Change Collet Set           ?[...]

  • Page 35

              G56 84 — R- 8 V e rtical Collet Rack               ?[...]

  • Page 36

               G56 79 — S teel Parallel S et              [...]

  • Page 37

              SE CTION 6 : M AINT ENA NC E Alwa ys di sconne ct po wer to th e ma chi ne b efo re per forming maintenance. Failure to do this may result in serious person - a l i n j u r y.     ?[...]

  • Page 38

            NO T ICE Fai lure to fol low the lubricat ion p ractices outlined in thi s m anual could le ad to p re - mature failure of y our mill and v oid t he war- r a n t y. One-Shot Oiler Lubri cant Frequency Qty  ?[...]

  • Page 39

                Leadscrews Lubri cant Frequency Qty                   ?[...]

  • Page 40

                     [...]

  • Page 41

              Operation                [...]

  • Page 42

                A d ju sti n g Gi bs        ?[...]

  • Page 43

                A d ju sti n g Ba ckl as h             ?[...]

  • Page 44

            Figure 66.     5.           ?[...]

  • Page 45

                        [...]

  • Page 46

            REA D EL EC T RICAL SA FE T Y ON P A GE 43 ! Relay Arita MR2P 220/240V 2 2 3 3 3 0 6 6 13 13 11 11 12 V3 V2 V1 V3 V2 V1 Frequency Drive Yasakawa RM5G-2001 NEMA 6-15 Plug (As Recommended) Tc2 Ta2 Ta1 Tb1 Tc1 12V Vin GND Iin FM+ AM+ Y2 Y1 CME X4[...]

  • Page 47

               REA D EL EC T RICAL SA FE T Y ON P A GE 43 ! Electr ical Com ponen ts Figure 68. Control panel wiring. Figure 69. T achometer sensor location. Figure 70. Wiring component location.[...]

  • Page 48

               454 465 403 404 453 456 451 450 449 405 448 447 446 445 444 414 443 408 407 406 409 407 410 411 412 408 413 414 442 441 455 440 439 415 416 417 436 421 436 437 438 420 435 434 420 433 416 415 432 431 421 418 401 426 425 415 416 417 418 419 [...]

  • Page 49

                Ba se, Col um n, & Knee P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P0695301 HANDWHEEL HANDLE 435 P0695435 CROSS LEADSCREW 403 P0695403 COLUMN 436 P6204ZZ BALL BEARING 6204ZZ 404 P0695404 HALOGEN LAMP ASSEMBLY 437 P[...]

  • Page 50

               Head Break do wn 101 102 160 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 110 162 121 158 157 150 151 152 153 154 155 156 122 123 124 125 127 128 129 127 130 131 149 148 146 147 146 145 144 143 122 142 140 141 121 139 138 136[...]

  • Page 51

               Head Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P0695101 SPANNER NUT 45MM 135 P0695135 LOCK PLUNGER SMALL 102 P0695102 SPANNER LOCK WASHER 45MM 136 P0695136 DEPTH SCREW 104 P0695104 SPLINE SLEEVE 138 P0695138 DEPTH ADJU[...]

  • Page 52

                Mot or & Ram Brea k do wn 201 241 243 242 244 240 239 238 237 236 235 245 202 203 246 234 233 204 205 206 232 231 230 229 209 225 226 228 227 224 224 207 208 209 223 210 209 222 221 218 217 211 212 213 214 215 216 217 218 219 212 211 2[...]

  • Page 53

               Mot or & Ram P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 201 PB24 HEX BOLT 3/8-16 X 1-1/4 223 P0695223 BUSHING 202 PW04M FLAT WASHER 10MM 224 PW03M FLAT WASHER 6MM 203 P0695203 MOTOR 1-1/2HP 220V 3PH 225 P0695225 LEFT V-[...]

  • Page 54

                T able Brea k do wn 316 315 312 311 319 320 306 305 304 303 301 323 322 321 310 318 314 313 312 311 310 308 307 306 305 304 303 302 301 309 323 322 321 313 307 343 342 335 327 341 340 339 338 327 337 335 334 329 333 332 336 327 330 330 329[...]

  • Page 55

               T able P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 301 P0695301 HANDWHEEL HANDLE 323 PN02M HEX NUT M10-1.5 302 PN04 HEX NUT 5/8-11 324 P0695324 LONGITUDINAL GIB 303 PSS03M SET SCREW M6-1 X 8 325 P0695325 LIMIT STOP 304 P0695[...]

  • Page 56

          501 502 503 504 505 506 507 508 509 510 511 512 513 Label P lacemen t Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine[...]

  • Page 57

    CUT ALONG D O T TED LIN E Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice #[...]

  • Page 58

    T APE AL O NG EDGES -- PLEASE DO N O T ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRI ZZL Y I NDUST RIAL , INC. P .O. BO X 20 69 BEL LINGHAM, W A 98227 -20 69 Pla ce Stamp Here N a m e _______________________________ S t r e e t _______________________________ C i ty ______________S t a t e______Z i p ______ Send a Grizzly Catalog to a f[...]

  • Page 59

    W AR RANT Y A ND R ETU RNS Grizzly Industrial, Inc. wa rrants e very product it sells fo r a period of 1 year to the original purchaser from the dat e of purchase. This wa rrant y does not app ly to d ef ects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintena nce. This is Gri zzly ’ s so[...]

  • Page 60

    B uy Di r ect and S ave with Gr izzl y ® – T r usted, Pr oven and a Gr eat V alue ! ~Since 1983~ ORDER 24 HOURS A DA Y! 1-800-523-4777 Visit Our Website Today For Current Specials![...]