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Grizzly G0704 manual

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Table of contents for the manual

  • Page 1

    MO DE L G07 04 MIL L / DRI L L WIT H ST A ND O W NER'S M ANU AL                 W AR NIN G : N O P ORT ION OF T[...]

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, e[...]

  • Page 3

    T able of Con ten ts INTRODUCTION ............................................... 2      [...]

  • Page 4

          IN TRODUCT ION Mach i ne D es cr ip tio n We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This w[...]

  • Page 5

             Id entification Figure 1.   A.    B.  [...]

  • Page 6

          Electr on ic Con tro ls Identi f ica tio n Figure 2.     A.   B. [...]

  • Page 7

            The information contained herein is deemed accurate as of 6/14/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 [...]

  • Page 8

            The information contained herein is deemed accurate as of 6/14/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 [...]

  • Page 9

            The information contained herein is deemed accurate as of 6/14/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 3 [...]

  • Page 10

            F or Y ou r Ow n Saf ety , Read Ins tru ctio n Man ual Bef ore Operati n g th is Mach i ne The purpose of safet y symbols is to att ract your attention to pos sible haz ardous conditions. This ma nual uses a se ries of s ymbols and signal word[...]

  • Page 11

               DISCONNECTING POWER SUPPLY.  Always dis- connect machine from power supply before ser- vicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure s[...]

  • Page 12

               A dd iti on al Safety f or Mi l l / D r i l ls UNDE RST AND ING CON TROLS.      ?[...]

  • Page 13

              SE CTION 2 : PO WE R SU P P L Y Availability Before installing the mac hine , consider the avail- ability and proximity of the required powe r supply circuit. If an existing circuit d oes not meet the requirements for this machine, a new [...]

  • Page 14

             Improper connection of the equipment - grounding wire c an result in a risk of electric shock . The wire with green insulation ( with or without yellow stripes ) is the e quipment - grounding wire . If repair or replacement of the pow er c[...]

  • Page 15

              SE CTION 3 : SET UP               [...]

  • Page 16

                In ven t or y Contents Qt y A.      B.  ?[...]

  • Page 17

              The unpainted sur faces of your machine are coated with a heav y-duty rust pre ventativ e t ha t pre vents c orrosion d uring shipment and st orage. This rust pre ventativ e works ex tremely well, but it will t ak e a lit tle time to clea[...]

  • Page 18

            Site C onsider ations Figure 5 .         Weight Load Ref er to the Machine Data She et for th[...]

  • Page 19

            T o r emov e your machine from the shipping crate and place it in position : 1.          ?[...]

  • Page 20

                           [...]

  • Page 21

              Ass em bly           ?[...]

  • Page 22

             P o w er Co nnecti on After you hav e c ompleted all previous s etup instructions and circuit requirements, the machine is ready to be c onnected to the powe r supply . T o avoid unexpected star tups or proper ty d am- age , use the f ollo[...]

  • Page 23

              T est Ru n & Spi nd le Bre ak - in             ?[...]

  • Page 24

             SE CTION 4 : O P E RA TIONS Damage to your ey es and lungs could result from using this machine without prop er pro - tective ge ar . Alw ays wear safet y glasses and a respirator when operating this machine. NO T ICE If y ou have never us[...]

  • Page 25

             Drawbar Cap :           Drawbar:   [...]

  • Page 26

               T o compl ete a t ypical operat ion, the op erator does the followin g : 1.       ?[...]

  • Page 27

             Dig ita l Rea do ut U ni t                 ?[...]

  • Page 28

             Ca lc ul ati n g Spi nd le Spe ed                ?[...]

  • Page 29

              Spi nd le Sp eed an d Di rectio n               ?[...]

  • Page 30

               Changing Spindle Position Using Fine Feed Knob 1.      ?[...]

  • Page 31

             Dr il l Ch uc k Figure 28.    5.      [...]

  • Page 32

                                ?[...]

  • Page 33

             2.     Figure 29        ?[...]

  • Page 34

              Figure 32.     T able T ra v el           ?[...]

  • Page 35

             SE CTION 5 : A CC E SSO RIE S  H81 77 —W ork tabl e with Angle             [...]

  • Page 36

          Figure 39.     H5685—4  Rotary Table         [...]

  • Page 37

             G 9 5 11 —T - Slot Nuts, 4 P K ,    " Slot ,     -16            [...]

  • Page 38

               SE CTION 6 : MA INTE NA NCE Alwa ys disconne ct power to t he m ac hine b e for e per forming maintenance. Failure to do this m ay result in serious pe rson- a l i n j u r y.     ?[...]

  • Page 39

              6.               ?[...]

  • Page 40

          Figure 50. Bushing cap removal. Figure 52. Handwheel removal. Figure 51. Bushing oil location. T o lubricate the ver tical lead screw bushing and ring & pinion g ears : 1.  ?[...]

  • Page 41

             SE CTION 7 : SE R VICE T r oublesho oting          ?[...]

  • Page 42

                            ?[...]

  • Page 43

                          ?[...]

  • Page 44

                Figure 56.    Lead scre w Bac kla sh Dig ita l Rea do ut U ni t Ba t tery Repl acemen t ?[...]

  • Page 45

             Motor S er vice           [...]

  • Page 46

               SHOCK HAZARD. Working on wiring that is con- nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the po[...]

  • Page 47

             REA D EL EC T RI C AL SAFE TY ON P A GE 44 ! Wi r in g Diag ram GND GND 1 1 2 2 4 6 2 1 LO LO 7 3 3 1 1 1 2 2 2 5 N N L L 7 5 10 10 14 13 13 24 24 24 23 23 PE PE PE PE L1 L1 24 24 11 11 3 3 14 24 P3 P1 P2 A1 A1 9 5 1 11 7 3 12 8 4 10 6 2 2[...]

  • Page 48

             REA D EL EC T RI C AL SAFE TY ON P A GE 44 ! Electr i cal Com ponen ts Figure 61. Rear panel. Figure 63. Control panel wiring. Figure 62. Chip guard limit switch. Figure 64. Side panel.[...]

  • Page 49

              2 3 3 4 5 6 7 8 9 10 1 1 20 21 22 52 58 59 60 44 64 65 61 63 62 76 75 74 51 60 60 44 59 71 70 16 16 72 73 57 66 67 68 69 14 15 39 58 40 57 51 19 19 19 50 23 24 12 1 49 48 30 29 28 27 26 25 16 13 14 15 17 18 19 31 31-1 32 33 47 46 34 35 36[...]

  • Page 50

             Col u mn P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0704001 VERTICAL SLIDE 39 P0704039 COLLAR INDICATOR 2 PSS11M SET SCREW M6-1 X 16 40 PN03M HEX NUT M8-1.25 3 PW01M FLAT WASHER 8MM 41 P0704041 VERTICAL HANDWHEEL HANDLE[...]

  • Page 51

              83 84 79 85 89 88 92 91 86 91 81 86 87 80 80-1 78 94 90 94 93 95 Electr i cal Bo x B reak d o wn & P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 78 P0704078 SPEED CONTROL CIRCUIT BOARD 87 P0704087 SPINDLE RPM READOUT 79 [...]

  • Page 52

           206-2 206-1 201 202 225 226 225-2 225-1 208 209 209-2 209-1 210 211 212 213 211 210 207 206 205 204 203 219 220 215 214 240 239 228 229 230 231 221 221-1 221-2 222 223 224 227 216 217 218 254 247 251 248 250 249 248 246 246-1 265 264 263 262[...]

  • Page 53

             REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0704201 QUILL RETANING CLIP 235 P0704235 BASE BLOCK 202 P0704202 BUSHING 236 P0704236 QUILL LOCKING LEVER 203 P0704203 COMPRESSION SPRING 237 P0704237 BRASS PIN 204 PR56M EXT RETAINING RIN[...]

  • Page 54

           276 277 278 279 280 281 282 283 284 285 286 287 288 289 Ch i p Gu ard Break do wn & P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 276 PCAP158M CAP SCREW M3-.5 X 16 283 P0704283 COPPER SPACER 277 PW07M FLAT WASHER 3MM 284 P0[...]

  • Page 55

             Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that la[...]

  • Page 56

              NOTES[...]

  • Page 57

    CUT ALONG D O T TED LIN E Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice #[...]

  • Page 58

    T APE ALONG EDGES- -PLEASE DO NOT ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRI ZZL Y INDU STRIAL , INC. P .O . BO X 20 69 BEL LINGHAM, W A 98227 - 20 69 Pla ce Stamp Here N a m e _______________________________ S t r e e t_______________________________ C i ty ______________S t a t e ______Z i p ______ Send a Grizzly Catalog to a frien[...]

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    W AR RANT Y A ND R ETU RNS Grizzly Industrial, Inc. wa rrants e very product it sells fo r a period of 1 year to the original purchaser from the dat e of purchase. This wa rrant y does not app ly to d ef ects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintena nce. This is Gri zzly ’ s so[...]

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