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Grizzly G1006 manual

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Table of contents for the manual

  • Page 1

    HEAVY-DUTY MILL/DRILL MODEL G1006/G1007 INSTRUCTION MANUAL COPYRIGHT © 1999 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. OCTOBER, 1999 PRINTED IN U.S.A.[...]

  • Page 2

    G1006/G1007 Mill/Drill -2- Table Of Contents PAGE 1. SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS ............................................................3-4 ADDITIONAL SAFETY INSTRUCTIONS FOR MILL/DRILLS ..............................................5 2. CIRCUIT REQUIREMENTS 110V OPERATION ........................................................[...]

  • Page 3

    -3- Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DON’T FORCE TOOL . It will do the job better and safer at the rate for which it was de[...]

  • Page 4

    -4- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also co[...]

  • Page 5

    -5- G1006/G1007 Mill/Drill Additional Safety Instructions Mill / Drills 1. DO NOT use until unit is completely assem- bled and installed according to instructions. 2. DO NOT use the Mill/Drill until all controls and adjustments are understood. 3. BE SURE drill bit or cutter is securely locked in the chuck or holder. 4. USE recommended speeds and fe[...]

  • Page 6

    G1006/G1007 Mill/Drill -6- 110V Operation SECTION 2: CIRCUIT REQUIREMENTS The Model G1006/G1007 can be fused at 20 amps. If the circuit breakers trip frequently, and you have determined you are on a dedicated cir- cuit with no other loads, it may be necessary to upgrade to a 25 amp circuit. Contact a qualified electrician to specifically determine [...]

  • Page 7

    We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in Section 1: Safety Instructio[...]

  • Page 8

    -8- SECTION 3: INTRODUCTION We are proud to offer the Grizzly Models G1006/G1007 Milling/Drilling Machine. These machines are part of a growing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this man- ual, you can expect years of trouble-free, enjoy- able operation, proof of Grizzly’s commitment [...]

  • Page 9

    -9- G1006/G1007 Mill/Drill Unpacking This Milling/Drilling Machine is shipped from the manufacturer in a carefully packed crate. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing mate- rials for pos[...]

  • Page 10

    -10- Clean Up The unpainted surfaces are coated with a waxy oil to protect it from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser. Avoid chlo- rine-based solvents as they may damage painted surfaces they may contact. Always follow the usage instructions on the product you choose for clean [...]

  • Page 11

    -11- Do not use the angle vise for milling. It is made strictly for holding materials to be drilled. This vise will not adequately clamp an object safely for a milling oper- ation. There is not enough clamping pres- sure available and objects may be pulled out or upset in the vise jaws causing cut- ting tools to break and/or parts to be thrown. Any[...]

  • Page 12

    -12- G1006/G1007 Mill/Drill Power feed The Model G1007 features a 110V auto-feed mechanism which allows hands-free, side-to-side passes while milling. Variable-speed feed control makes flat surface milling more consistent. To install the power feed: 1. Attach the 2 1 / 4 " diameter drive gear to the left end of the longitudinal table leadscrew[...]

  • Page 13

    -13- G1006/G1007 Mill/Drill Handwheels/Crank There are three handwheels provided with the machine which control table movement. They are secured with setscrews and mounted as follows. Height adjustment is made using the crank pro- vided. Each handwheel has a setscrew which tightens with a 3mm Allen ® wrench. The handwheel han- dles screw into the [...]

  • Page 14

    -14- G1006/G1007 Mill/Drill Drill Chuck/Arbor Your Mill/Drill has been pre-fitted with a drill chuck arbor that has an R-8 shank and a Jacob’s Taper. It is ready to accept the standard drill chuck provided with this machine. To install the drill chuck: 1. Clean the grease off the drill chuck. Pay particular attention to the bore in the drill chuc[...]

  • Page 15

    -15- G1006/G1007 Mill/Drill SECTION 5: ADJUSTMENTS Graduated Dials The graduated dials on the handwheels for the table and fine feed can be indexed or “zeroed” to help make accurate and convenient movements. Each dial can be reset or locked with the set- screw or thumbscrew provided. Example: Suppose you want to drill a series of holes in a wor[...]

  • Page 16

    -16- G1006/G1007 Mill/Drill The G1006/G1007 is capable of twelve different speed settings. Different types of cuts and types of materials require varying speeds. Consult out- side sources for information about appropriate speeds for different applications. To change speeds: 1. Loosen the motor locking lever. It is located on the right side of the m[...]

  • Page 17

    -17- G1006/G1007 Mill/Drill SECTION 6: OPERATIONS The power feed will move the table in the X-plane only. To operate the power feed: 1. Loosen the table locking levers located just below the front edge of the table. 2. Adjust the table stops to the right and left to the desired distance you wish the table to travel. When they hit the switch the pow[...]

  • Page 18

    -18- Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case there’s a problem. The Mill/Drill should run smoothly, with little or no vibration or rubbi[...]

  • Page 19

    -19- SECTION 7: MAINTENANCE Your Model G1006/G1007 Mill/Drill requires very little maintenance. A thorough cleaning, now and again, will increase the machine’s durability and efficiency by removing chips and grime that can gum up moving parts. It is best of course, to do this after each use. Sharp cutters are essential for top performance. If you[...]

  • Page 20

    -20- V-Belts Inspect regularly for tension and wear. Replace when necessary with a size B-42 belt for the spin- dle pulley to the idler pulley belt and a size B-34 belt from the idler pulley to the motor pulley belt. Check pulleys to ensure that they are properly aligned. Lubrication Points requiring periodic lubrication are: 1. The main column . A[...]

  • Page 21

    -21- The spring tension for automatic quill recoil has been pre-set at the factory. It should not need adjustment under most normal circum- stances. If it does need adjustment, the spring housing is located on the left side of the head. To adjust the spring tension: 1. Loosen black thumb knob, located in the center of the spring housing, by only tw[...]

  • Page 22

    -22- The following pages contain general machine data, parts diagrams/lists and Warranty/Return information for your Model G1006/G1007 Milling/Drilling Machine. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad t[...]

  • Page 23

    -23- G1006/G1007 Mill/Drill Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written w[...]