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Grizzly G1021x manual

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Table of contents for the manual

  • Page 1

    MO DE L G 1 02 1 X 1 5 " E X TR EM E SE RIE S P L AN ER O WNER'S MANU A L COPYRIGHT © MARC H, 2 00 6 B Y GRIZ ZL Y IN DUSTRIAL , IN C., REVISED OCTOBER , 20 07 (TS) W AR NI NG : N O P ORT IO N OF TH IS MA NUAL MA Y BE RE PRODU CED I N A NY SH APE OR FORM WI TH OUT T HE WR IT T EN APPROV AL OF GR IZ ZL Y I NDU STR IA L , I NC. #JK 7980 PR[...]

  • Page 2

     ?[...]

  • Page 3

    T a ble o f Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ...........................[...]

  • Page 4

    -2 - G 1 021 X 1 5 " Ex treme Series Plane r SECTION 7: SERVICE ................................................................................................................... 24 About Service ........................................................................................................................... 24 Rotating/Changing Car[...]

  • Page 5

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us [...]

  • Page 6

    - 4- G 1 021 X 1 5" Ex treme Series Pla ner                             [...]

  • Page 7

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -5 -       ?[...]

  • Page 8

    - 6 - G 1 02 1 X 1 5" Ex treme Series Planer Figure 1. G1021X Identification. A. Table Lock Knob B. Bed Rollers C. Return Rollers D. Table Adjustment Handwheel E. Feed Rate Control Lever F. Table Height Scale G. Magnetic Switch H. Lifting Bars Identi fi cat ion A B C D E F G H[...]

  • Page 9

    G 1 02 1 X 1 5 " Ex treme Series Pla ner - 7 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wea[...]

  • Page 10

    -8- G 1 02 1 X 1 5 " Ex treme Series Pla ner 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, maste[...]

  • Page 11

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -9 - 8. CUTTING LIMITATIONS. The planer may kick out a workpiece at the operator or be damaged if pushed beyond these limits: • Maximum Depth of Cut .................. 1 ⁄ 8 " • Minimum Board Length ................. 6 1 ⁄ 2 " • Minimum Board Thickness ............. 1 ⁄ 4 " ?[...]

  • Page 12

    - 1 0 - G 1 021 X 1 5" Ex treme Series Pla ner Serious pe rsonal injury could occur if you connect th e machine to th e power source before y ou have complete d the s et up pro - cess . DO NOT conne ct th e machine to t he power source until inst ructed to do so. 220 V Si ng le - P ha se Gr oun din g In t he even t of an electri cal s hort, gr[...]

  • Page 13

    G 1 02 1 X 1 5 " Ex treme Series Pla ner - 1 1- W e ar safet y glasses dur- ing t he entire set up pro - cess ! Th is ma chi ne p r es en ts se ri ou s inj ur y ha z ar ds to untraine d us ers. Re ad through this entir e manu - al to be come familiar with the controls and op era - tions befor e st ar ting t he machine ! Set Up Safe t y SE CTIO[...]

  • Page 14

    - 1 2- G 1 021 X 1 5" Ex treme Series Plane r In v ent or y After all the parts hav e been removed from the two box es, you should hav e the following items: Box 1: ( Figure 3 ) Qt y A . Plane r Unit (not s hown ) .............................. 1 B. Ex tension T ables ........................................ 2 C. Dust Po r t ..................[...]

  • Page 15

    G 1 02 1 X 1 5 " Ex treme Series Pla ner - 1 3 - Fl oor Lo ad Refe r to the Machine D ata Sh eet for the weight and footprint spe cific ations of your mac hine. Some floors ma y requir e additional reinfo rcement to sup por t both the machine and op erat or . Wo rki ng Cle ara nce s Consider e xisting and antic ipated needs, siz e of mate rial[...]

  • Page 16

    - 1 4- G 1 021 X 1 5 " Ex treme Series Plane r Compone nts and Hardware N eed ed : Qt y Ex tension T ables ............................................... 2 Hex Bolts M8-1.5 x 25 ....................................... 6 Set Screws M8-1.25 x 20 .................................. 6 To attach the extension tables: 1. Attach the extension tables [...]

  • Page 17

    G 1 02 1 X 1 5 " Ex treme Series Pla ner - 1 5 - DO NOT attach the dust port if you do not intend to connect your planer to a dust col - lection system. Accumulated wood chips could cause a malfunction, resulting in per - sonal injury or damage to the planer. Dus t P or t Compone nts and Hardware N eed ed : Qt y Dust Po r t ...................[...]

  • Page 18

    - 1 6 - G 1 021 X 1 5" Ex treme Series Plane r To perform a test run: 1. Read the entire instruction manual, and make sure oil is in the gearbox. 2. Make sure all tools and foreign objects have been removed from the machine. 3. Put on safety glasses, and secure loose clothes or long hair. 4. Connect the planer to the power source. 5. Press the[...]

  • Page 19

    G 1 02 1 X 1 5 " Ex treme Series Pla ner - 1 7 - Damag e to your eyes, lungs, and ears could re sul t fr om u sin g thi s ma chi ne wi th ou t prope r protec tive g ear . Alway s wear safet y glasses , a re spirator , and hearing protection when op erating this machine. Lo o se ha i r a nd c l ot h - ing could g et caught in machiner y a nd ca[...]

  • Page 20

    - 1 8 - G 1 02 1 X 1 5" Ex treme Series Planer Operati on Tips • Inspect lumber for defects, warping, cup- ping, twisting, and for foreign objects (nails, staples, imbedded gravel, etc,). If you have any question about the quality of your lum - ber, do not use it. Remember, wood stacked on a concrete floor can have small pieces of stone or c[...]

  • Page 21

    G 1 02 1 X 1 5 " Ex treme Series Pla ner - 1 9 - To adjust the bed rollers: 1. Lower the table to give yourself at least 4" of working room below the cutterhead. 2. Loosen the locking set screws ( Figure 12 ) above the roller adjusters (4 total). 3. Raise or lower the rollers by rotating the adjusters to reach your desired height. 4. Veri[...]

  • Page 22

    -20- G 1 02 1 X 1 5" E x treme Series Planer G1738—Rotacator™ Precision Planer Tool The Rotacator is a dial indicator on a magnetic base and is designed for quickly and accurately setting the critical tolerances needed when adjust - ing any planer, so that nasty surprises such as non-parallel and chattered cuts can be eliminat - ed. Helps [...]

  • Page 23

    G 1 02 1 X 1 5 " Ex treme Series Pla ner - 21 - G9256—6" Dial Caliper G9257—8" Dial Caliper G9258—12" Dial Caliper Essential for planing, jointing, or sanding to criti - cal tolerances. These traditi onal dial calipers are accurate to 0.001 " and can measure outside sur faces, inside sur faces, and heights /depths. Fe[...]

  • Page 24

    -22- G 1 021 X 1 5" Ex treme Series Plane r Alwa ys disconne ct power to t he mac hin e b ef or e per forming maintenance. Failure to do this m ay result in serious per son - al injury . V acuum excess wood chips and sawdust, and wipe off the remaining dust with a dr y cloth — this ensures moisture from wood dust does not remain on bare meta[...]

  • Page 25

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -23- The Model G1021X features factory-sealed bear- ings. Should a bearing fail, your planer will prob - ably develop a noticeable rumble/vibration, which will increase when the machine is put under load. Bearings are standard sizes and can be replaced through Grizzly. Proper lubrication of other planer[...]

  • Page 26

    -2 4- G 1 0 2 1 X 1 5" E xtreme Series Planer A l w a y s d i s c o n n e c t po we r t o t h e m ac hin e b efo r e p e r fo rmi ng s e r- vice adjustm ents. Failure to do this may result in serious per sonal injury . This secti on is designed to help the operator with adjustments that were made at the factory and that might also need to be m[...]

  • Page 27

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -25- T ools N ee ded : Qt y Phillips Screwdriver #2 ...................................... 1 Wrench or Socket 12mm ................................... 1 The chain drive transfers movement from the handwheel to elevate the table. The chain drive can be adjusted to remove slack if the chain stretches over[...]

  • Page 28

    -26- G 1 021 X 1 5" Ex treme Series Pla ner Ta ble Pa ral lel ism Ins pe cti on Use your Rotacator to inspect the table parallel- ism. If you do not have a Rotacator, a wood block and feeler gauges may be used, but extra care must be taken to ensure accuracy. If the table is not within the maximum allowable tolerances, it must be adjusted. Ta [...]

  • Page 29

    G 1 02 1 X 1 5 " Ex treme Series Pla ner - 27 - Ro l lers & Ch ip Brea ke r H ei gh ts Distance Below Cutter Edge at BDC* Infeed Roller .............................................. 0.040" Chip Breaker ............................................. 0.040" Outfeed Roller ........................................... 0.040" T oo[...]

  • Page 30

    -28- G 1 021 X 1 5 " Ex treme Series Plane r Figure 30. Roller height adjustment controls. Set Screw Jam Nut 10. Using the same zeroed reference on the Rotacator, adjust the height of the chip break - er and outfeed roller to their given specifica - tions. The adjustment controls for each are shown in Figure 31 . T o ad just t he height of the[...]

  • Page 31

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -29- 7. Lock the table height in place, as the wood blocks will now be your reference points for the rest of the adjustments. 8. Loosen the feed roller adjustment screws ( Figure 30 ) and turn the adjustment bolts on each end to raise the feed roller above the wood block (if necessary), then bring it ba[...]

  • Page 32

    -3 0 - G 1 02 1 X 1 5" Ex treme Series Planer Ch ip D ef lect or P osi tio ni ng Chip Deflec tor G ap Set ting Qt y If Planer Used w/Dust Collector ...................... 1 ⁄ 4 '' If Planer Used w/o Dust Collector .................. 1 ⁄ 16 '' T ools N ee ded : Qt y W rench or Socket 1 0 mm ..............................[...]

  • Page 33

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -3 1 - An ti- Kic kback Fi ngers The Model G1021X provides an anti-kickback system as a safety feature. The anti-kickback fingers hang from a rod suspended across the cutterhead casting. The anti-kickback fingers should be inspected regularly. Check the fingers ( Figure 36 ) to ensure that they swing fr[...]

  • Page 34

    -32- G 1 02 1 X 1 5" Ex treme Series Planer T ro ubl esh oot in g Gu ide Symptom Possible Cause Possible Solution Motor wil l n ot s tar t. 1. Thermal overload relay inside mag - netic switch has tripped. 2. Low voltage. 3. Open circuit in motor or loose connec - tions. 1. Press the RESET button on the thermal overload relay; investigate reaso[...]

  • Page 35

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -33 - Symptom Possible Cause Possible Solution Exce ssi ve sn ipe (g ouge i n t he en d of th e boar d that is un even with the rest of the c ut). Not e : A s mall amo unt o f s nipe is inevita ble wit h al l type s of pla ners. The k ey is min imizi ng it as much as pos sib le. 1. One or both of the be[...]

  • Page 36

    -3 4- G 1 021 X 1 5 " Ex treme Series Plane r Elect ri cal Compo nents Figure 38 . Magnetic Switch. Figure 39. Motor Junction Box.[...]

  • Page 37

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -35 -                             [...]

  • Page 38

    -3 6- G 1 02 1 X 1 5" E xtreme Series Planer                                                                            [...]

  • Page 39

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -37 - 49 144 69 70 144 143 83 82A 82 143 52 53 190 70 80 43 78 78 79 145 145 80 146 44 45 63 44 51 46 45 64 36 55 65 73 57 66 75 76 67 55 68-2 68-1 77 79 146 43 43 48 80 62 76 75 57 73 55 63 62 44 212 36 73 68 57 75 76 50 213 214 215 T able and Base Break do wn[...]

  • Page 40

    -3 8- G 1 021 X 1 5 " Ex treme Series Plane r                                                                           [...]

  • Page 41

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -39 -                                                                     Ex ter nal G ear [...]

  • Page 42

    - 40 - G 1 021 X 1 5 " Ex treme Series Plane r                                                                  ?[...]

  • Page 43

    G 1 02 1 X 1 5 " Ex treme Series Pla ner - 4 1 - Lab el P lacemen t 230 226 23 1 229 227 24 1 228 235 236 234 232 225 233 Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable,[...]

  • Page 44

    - 42 - G 1 021 X 1 5" Ex treme Series Plane r REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P1033084 PULLEY COVER 40-4 P1021X40-4 SWITCH COVER (FRONT) 2 PFB01M FLANGE BOLT M6-1 X 12 41 P1021Z041 MOUNTING SHAFT 3 PVM59 V-BELT M-59 3L590 42 P1021Z042 SWITCH MOUNT BRACKET 4 PB07M HEX BOLT M8-1.25 X 25 43 P1021043 COLUMN 5 P1021005 SPECIAL WASHE[...]

  • Page 45

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -43 - REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P6205 BEARING 6205-2RS 150 PK21M KEY 5 X 5 X 23 101 PK41M KEY 8 X 8 X 40 151 P1021151 OUTFEED ROLLER 102 P1021X102 SPIRAL CUTTERHEAD 15" 152 P1021152 SPRING 106 P1033099 CHAIN TENSIONER 153 P1021153 BUSHING BLOCK 107 P1021107 OIL PLUG 154 P102[...]

  • Page 46

    - 44 - G 1 02 1 X 1 5" Ex treme Series Planer REF PART # DESCRIPTION REF PART # DESCRIPTION 201 PSS01M SET SCREW M6-1 X 10 224 PH7653015 TORX BIT T20 202 PN08M HEX NUT M10-1.25 225 H4609 GRIZZLY NAMEPLATE 203 PW04M FLAT WASHER 10MM 226 P1021X226 G1021X MACHINE ID LABEL 204 P1021Z204 PIVOT STUD 227 P1021Z217 BELT GUARD LABEL 205 P1021Z205 COLLA[...]

  • Page 47

    G 1 02 1 X 1 5 " Ex treme Series Pla ner -45 - Not es[...]

  • Page 48

    - 46 - G 1 02 1 X 1 5 " Ex treme Series Plan er Grizzly Industrial, Inc. warrants ev er y product i t sells for a period of 1 year to t he orig inal purchaser from the date of purchase. This warranty does not ap ply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. Thi[...]

  • Page 49

            [...]

  • Page 50

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