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Grizzly G1066Z manual

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Table of contents for the manual

  • Page 1

    DRUM SANDER MODEL G1066/G1066Z/G1079 INSTRUCTION MANUAL COPYRIGHT © MAY, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR POWER TOOLS ............................................................................2-3 SAFETY RULES FOR THE DRUM SANDER ......................................................................4 2. CIRCUIT REQUIREMENTS 220V OPERATION ................................................................[...]

  • Page 4

    -2- G1066/G1066Z/G1079 Drum Sander Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer [...]

  • Page 5

    G1066/G1066Z/G1079 Drum Sander -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Y[...]

  • Page 6

    -4- G1066/G1066Z/G1079 Drum Sander Additional Safety Instructions For The Drum Sander • DO NOT allow anyone to stand at the out- feed end when feeding your stock. • DO NOT jam workpiece into the machine during operation. Firmly grasp the work- piece in both hands and ease it into the machine using light pressure. • DO NOT wear loose clothing [...]

  • Page 7

    G1066/G1066Z/G1079 Drum Sander -5- SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase The Model G1066/G1066Z/G1079 features 220V single-phase motors. The G1066/G1066Z 5 HP motor will safely draw about 25 amps under load. The G1079 2 HP drum motor requires 12 amps for safe operation. All sanders feature 1 / 4 HP feed motors that draw approx. 3 amps u[...]

  • Page 8

    -6- G1066/G1066Z/G1079 Drum Sander The Model G1066/G1066Z/G1079 comes pre- wired for 220 volt operation. Wiring diagrams are provided at the back of this manual should it be necessary to repair or revise the wiring. Always consult a qualified electrician when doing any electrical work on this equipment. Wiring Diagram We have covered some basic ele[...]

  • Page 9

    SECTION 3: GENERAL INFORMATION Most important, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below. Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.griz[...]

  • Page 10

    -8- G1066/G1066Z/G1079 Drum Sander Unpacking The Model G1066/G1066Z/G1079 Drum Sander is shipped from the manufacturer in a carefully packed carton. If you discover your machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the contain- ers and all pack[...]

  • Page 11

    G1066/G1066Z/G1079 Drum Sander -9- 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscrew Phillips Head Screw Thumb Screw Slotted Screw Countersunk Phillips Head Screw Cap Screw Carriage Bolt Hex Head Bolt Button Head Screw Flange Bolt Phillips Head Hex [...]

  • Page 12

    -10- G1066/G1066Z/G1079 Drum Sander Site Considerations FLOOR LOAD Your new drum sander represents a large weight load in a moderate sized footprint. Most shop floors will be adequate for the weight of the drum sander; however, some floors may require addi- tional support. Contact an architect or structural engineer if you have any question about t[...]

  • Page 13

    G1066/G1066Z/G1079 Drum Sander -11- SECTION 4: ASSEMBLY Dust Ports Figure 2. Top-mounted 4" dust ports. The Model G1066/G1079 Drum Sander comes equipped with two 4'' dust ports as shown in Figure 2 . Apply double sided tape between the plastic dust ports and the sheet metal cover, then secure in place with sheet metal screws. DO NOT [...]

  • Page 14

    -12- G1066/G1066Z/G1079 Drum Sander Crank Handle Figure 3. Crank handle attachment. Figure 4. Control panel attached to base unit. The crank handle is normally installed on the front right lead screw shaft, and is held in place with two setscrews already threaded into the han- dle, as shown in Figure 3 . The crank handle can be installed on the rig[...]

  • Page 15

    G1066/G1066Z/G1079 Drum Sander -13- SECTION 5: ADJUSTMENTS Drum Alignment Figure 5. Feed direction perpendicular to drum. Keep loose clothing out of the way of machinery and keep hair pulled back. Wear safety glasses dur- ing the entire adjustment process. Failure to com- ply may result in serious personal injury. Disconnect power to the machine wh[...]

  • Page 16

    -14- G1066/G1066Z/G1079 Drum Sander 3. Start with the front sanding drum. Lower the table so the block will slide easily under the pressure bars. Slide the block over to one side of the table, with the front edge lined up to the front of the table. (It is important to line up the block carefully to ensure that the same part of the 2x4 is used to se[...]

  • Page 17

    G1066/G1066Z/G1079 Drum Sander -15- In addition to premature wear and failure of sandpaper, improper drum alignment could cause the possibility of an uncontrolled exit of material from the machine—which could result in damage to property or potential operator injury. 5. Stop and mark the location of the table ele- vation handle with a felt pen or[...]

  • Page 18

    -16- G1066/G1066Z/G1079 Drum Sander To provide increased operator control, the Model G1066Z features height adjustment controls for the feed roller. These controls are located on the underside of the roller pressure spring controls and consist of a hex bolt and jamnut setup, exact- ly like the roller pressure spring tension controls. To adjust the [...]

  • Page 19

    G1066/G1066Z/G1079 Drum Sander -17- V-Belt The sanding drums are driven by two V-Belts on the Models G1066 & G1066Z and one V-Belt on the Model G1079. The V-Belts must have proper tension for proper power transmission. Proper tension is achieved when the V-Belts can be deflected about 3 ⁄ 4 " with moderate finger pressure at the midpoint[...]

  • Page 20

    -18- G1066/G1066Z/G1079 Drum Sander Figure 14. Illustrates paper preparation. 4. Unwind the old sandpaper and use it as a pattern or use the pattern in Figure 14 to cut a piece of 6" wide sandpaper of the desired grit. It is necessary to cut a triangular portion of the paper away at each end. 5. Starting at the left side of the drum, fold the [...]

  • Page 21

    G1066/G1066Z/G1079 Drum Sander -19- Figure 15. Sandpaper ends taped on Model G1066Z. Paper Replacement G1066Z The Model G1066Z is designed for 3" wide hook and loop sandpaper rolls. To change sandpaper on the G1066Z: 1. Disconnect the sander from the power source! 2. Remove the top cover to expose the drums. 3. One drum at a time, unwind the o[...]

  • Page 22

    -20- G1066/G1066Z/G1079 Drum Sander Dust Collection The dust collection ports are located on the top of the sanding head cover and each measures 4" in diameter. It will be necessary to attach 4" dust collection pipes over these ports. Flex-hose is recommended because it will ease removal of the sanding head cover when paper changes and ad[...]

  • Page 23

    G1066/G1066Z/G1079 Drum Sander -21- Conveyor Belt The conveyor belt tension and tracking adjust- ments are controlled by the adjustment bolts located at each end of the front and rear convey- or rollers. If the conveyor belt is too loose or tracks off to one side, adjust as follows: 1. If the conveyor belt is slipping, turn both infeed adjustment b[...]

  • Page 24

    -22- G1066/G1066Z/G1079 Drum Sander SECTION 6: OPERATIONS G1066Z Control Panel Keep loose clothing out of the way of machinery and keep hair pulled back. Wear safety glasses dur- ing all operations on the planer. Failure to comply may result in serious personal injury. Disconnect power to the machine when perform- ing any adjustments or maintenance[...]

  • Page 25

    G1066/G1066Z/G1079 Drum Sander -23- Test Run Once the assembly is complete and the adjust- ments are done to your satisfaction, you are ready to test the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your fin- ger is poised on the STOP button, just in case there is a problem. The drum sander should run [...]

  • Page 26

    -24- G1066/G1066Z/G1079 Drum Sander G1066Z Your new Model G1066Z Drum Sander provides a great amount of operator control during opera- tion. To utilize this control, you should be familiar with the variable speed and the load meter before using the drum sander. Variable Speed The variable speed dial located on the control panel allows you to increa[...]

  • Page 27

    G1066/G1066Z/G1079 Drum Sander -25- Choosing Sandpaper There are many types of sanding belts to choose from. We recommend Aluminum Oxide for gener- al workshop environments. Below is a chart that groups abrasives into different classes, and shows which grits fall into each class. The general rule of thumb is to sand a workpiece with progressively h[...]

  • Page 28

    -26- G1066/G1066Z/G1079 Drum Sander SECTION 7: MAINTENANCE General Lubrication Bearing blocks must be lubricated every 20 hours of operation. Use a high-quality, lithium-based grease. The grease fittings are located on the top of each bearing block. Other moving parts such as chains should be lubricated periodically with a light machine oil. Motor [...]

  • Page 29

    G1066/G1066Z/G1079 Drum Sander -27- Bearing Replacement Figure 18. Detaching bearing from housing. 6. Re-attach the sanding head cover before operating the sander. 3. Once the old bearing is removed, clean the bearing housing. Insert the new bearing into the notches in the housing as shown in Figure 19. Twist the bearing clockwise 90° after it rea[...]

  • Page 30

    -28- G1066/G1066Z/G1079 Drum Sander The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G1066/G1066Z/G1079 Drum Sanders. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Departmen[...]

  • Page 31

    G1066/G1066Z/G1079 Drum Sander -29- Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G1066 DRUM SANDER MACHINE DA T A SHEET Design Type ......................................................................................................Floor Model Overall Dimensions: Height .....................[...]

  • Page 32

    -30- G1066/G1066Z/G1079 Drum Sander G1066 STAND & TABLE ELEVATION[...]

  • Page 33

    G1066/G1066Z/G1079 Drum Sander -31- G1066 FEED BELT & TABLE[...]

  • Page 34

    -32- G1066/G1066Z/G1079 Drum Sander G1066 DRUM & ROLLER MECHANISM[...]

  • Page 35

    G1066/G1066Z/G1079 Drum Sander -33- REF PART # DESCRIPTION REF PART # DESCRIPTION 01 P1066001 FRAME 02 PN08 HEX NUT 3 ⁄ 8 "-16 03 PW02 WASHER 3 ⁄ 8 " 04 P1066004 SIDE PANEL 05 P1066005 BUSHING 06 P1066006 SPROCKET 07 P1066007 SPROCKET 08-1 P1066008-1 TABLE LEAD SCREW 08A P1066008A SHIM 09 P1066009 ELEVATION CHAIN 10 P1066010 FRONT BRA[...]

  • Page 36

    -34- G1066/G1066Z/G1079 Drum Sander[...]

  • Page 37

    G1066/G1066Z/G1079 Drum Sander -35- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G1066Z DRUM SANDER W/V ARIABLE SPEED CONVEYOR MACHINE DA T A SHEET Design Type ......................................................................................................Floor Model Overall Dimensions: [...]

  • Page 38

    -36- G1066/G1066Z/G1079 Drum Sander G1066Z[...]

  • Page 39

    G1066/G1066Z/G1079 Drum Sander -37- G1066Z[...]

  • Page 40

    -38- G1066/G1066Z/G1079 Drum Sander G1066Z[...]

  • Page 41

    G1066/G1066Z/G1079 Drum Sander -39- 49 PSB12 HEX BOLT 5 ⁄ 16 "-18 x 1 1 ⁄ 4 " 50 P1066050 LEFT ROLLER END GUARD 51 P1066051 ROLLER BRACKET 52 PFH12 FLT HD SCREW 1 ⁄ 4 "-20 X 1" 55 PLN02 LOCK NUT 1 ⁄ 4 "-20 58 PSB05 CAP SCREW 1 ⁄ 4 "-20 X 3 ⁄ 4 " 59 P1066059 RIGHT ROLLER END GUARD 60 P1066060 SPECIAL BO[...]

  • Page 42

    -40- G1066/G1066Z/G1079 Drum Sander 137 PS06 PHLP HD SCR 10-24 X 3 ⁄ 8 " 138 PN04M HEX NUT M4-0.7 139 PHTEK8 SELF TAP SCR #8 X 1 ⁄ 2 " 140 PW03 FLAT WASHER #10 141A PLABEL-22 HAND PINCH IN BELT LABEL 141B PLABEL-17 FEED ONLY ONE PIECE LABEL 143 P1066Z143 MACHINE ID/WARNING 144 PLABEL-11 SAFETY GLASSES LABEL 145 PLABEL-13 UNPLUG SANDER[...]

  • Page 43

    G1066/G1066Z/G1079 Drum Sander -41-[...]

  • Page 44

    -42- G1066/G1066Z/G1079 Drum Sander Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G1079 16" DRUM SANDER MACHINE DA T A SHEET Design Type ......................................................................................................Floor Model Overall Dimensions: Width .............[...]

  • Page 45

    G1066/G1066Z/G1079 Drum Sander -43- G1079 STAND & TABLE ELEVATION[...]

  • Page 46

    -44- G1066/G1066Z/G1079 Drum Sander G1079 FEED BELT & TABLE[...]

  • Page 47

    G1066/G1066Z/G1079 Drum Sander -45- G1079 DRUM & ROLLER MECHANISM[...]

  • Page 48

    -46- G1066/G1066Z/G1079 Drum Sander REF PART # DESCRIPTION REF PART # DESCRIPTION 49 PB03 HEX BOLT 5 ⁄ 16 "-18 x 1" 50 P1066050 LEFT ROLLER END GUARD 51 P1066051 ROLLER BRACKET 53 PFH11 FLT HD SCREW 1 ⁄ 4 "-20 x 2 3 ⁄ 4 " 54 P1073099 STRIKE 55 P1073098 LATCH 58 P1066058 CAP SCREW 1 ⁄ 4 "-20 X 5 ⁄ 8 " 59 P1066[...]

  • Page 49

    G1066/G1066Z/G1079 Drum Sander -47-[...]

  • Page 50

    Sanding Paper Clogs Too Quickly 1. Sanding paper grit too fine PAM ® cooking spray applied to the sandpaper 2. Too much material is removed at once will reduce clogging and improve the 3. Dirty board surface effectiveness of cleaning sticks. 4. Insufficient dust collection 5. Stock is too oily 6. Board contains too much moisture 7. Sandpaper worn [...]

  • Page 51

    G1066/G1066Z/G1079 Drum Sander -49- Maintenance Performed Approximate Hours Of Use Maintenance Notes Date[...]

  • Page 52

    -50- G1066/G1066Z/G1079 Drum Sander WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This [...]

  • Page 53

    10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer ___Other_________[...]

  • Page 54

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]